DANFOSS FC-360H7K5T4E20H2BXCDXXSXXXXAXBX 7.5kW Three Phase 480V Automation VFD High Performance
The DANFOSS FC-360H7K5T4E20H2BXCDXXSXXXXAXBX is a 7.5kW, three-phase, 480V Variable Frequency Drive (VFD) engineered for high-performance automation. This VFD excels in delivering precise motor control, energy efficiency, and robust reliability across demanding industrial applications. Its core advantages lie in its advanced control algorithms, flexible configuration options, and compact, durable design. Key technical parameters include a 7.5 kW power rating, 480V three-phase input voltage, and an IP20 enclosure rating, ensuring efficient and safe operation in diverse environments.
| Parameter | Value |
| :-------------------- | :-------------------------------------- |
| Model Number | FC-360H7K5T4E20H2BXCDXXSXXXXAXBX |
| Power Rating | 7.5 kW |
| Input Voltage | 480V, Three Phase |
| Output Current | 16.3 A |
| Enclosure Rating | IP20 |
| Control Type | V/f, Vector Control |
| Communication Options | Fieldbus (e.g., Profibus, Modbus) |
| Filtration | Integrated RFI Filter (C2) |
| Braking | Integrated Braking Chopper |
| Mounting | Wall/Panel Mount |
Core Features & Market Positioning
The DANFOSS FC-360H7K5T4E20H2BXCDXXSXXXXAXBX distinguishes itself through its superior motor control capabilities, offering both V/f and advanced sensorless vector control for optimal torque and speed regulation. This high-performance VFD is positioned as a premium solution for applications requiring exceptional dynamic response and energy savings. Its integrated RFI filter (C2) minimizes electromagnetic interference, simplifying system integration and ensuring compliance with EMC standards. Furthermore, the built-in braking chopper enhances stopping performance, a critical feature for many material handling and process control systems.
Key Application Scenarios
This VFD is exceptionally well-suited for a wide range of industrial applications, including pump and fan control, conveyor systems, mixers, extruders, and general machinery. Its robust design and precise control make it ideal for variable torque applications where energy efficiency is paramount, such as HVAC systems and water treatment plants. The 480V, three-phase configuration aligns with standard industrial power supplies in North America and other regions, facilitating straightforward adoption in sectors like food and beverage processing, manufacturing, and automated assembly lines.
Practical System Integration Guidance
Integrating the DANFOSS FC-360H7K5T4E20H2BXCDXXSXXXXAXBX involves careful consideration of power, control, and communication wiring. For power connections, ensure the input supply is correctly phased and rated for 480V, three-phase. Motor connections should be made directly to the VFD's output terminals, with proper grounding to prevent electrical hazards. Control wiring for digital and analog I/O, as well as fieldbus communication, should follow the terminal block layout as specified in the technical documentation to ensure reliable data exchange and external control. Basic parameter setup typically involves defining motor data (pole count, rated power, nominal speed) and desired control modes to optimize performance for the connected load.
Operation and Risk Mitigation
Safe operation of the DANFOSS FC-360H7K5T4E20H2BXCDXXSXXXXAXBX requires adherence to local electrical codes and proper lockout/tagout procedures during maintenance. Ensure adequate ventilation around the drive to prevent overheating, as the IP20 rating means it is not protected against water ingress. Common troubleshooting may involve checking for overcurrent, overvoltage, or undervoltage faults, which can often be resolved by verifying motor parameters, supply voltage, and load conditions. Refer to the drive's manual for detailed explanations of error codes and corrective actions.
Scalability & Long-Term Value
The DANFOSS FC-360H7K5T4E20H2BXCDXXSXXXXAXBX offers significant long-term value through its compatibility with various industrial automation platforms and its support for common fieldbus communication protocols, such as Profibus and Modbus. This facilitates seamless integration into existing SCADA systems and DCS environments, enabling centralized monitoring and control. Danfoss also provides robust software tools for advanced configuration, diagnostics, and potential firmware upgrades, ensuring the VFD can adapt to evolving operational requirements and benefit from future technological advancements within the Industrial Internet of Things (IIoT) landscape.
FAQs
Q1: What are the primary benefits of using the DANFOSS FC-360H7K5T4E20H2BXCDXXSXXXXAXBX?
This VFD offers precise motor speed and torque control, leading to significant energy savings.
It features robust construction and advanced protective functions for enhanced operational reliability.
Its flexible configuration options and communication protocols ensure easy integration into various automation systems.
Q2: Can this VFD be used with different types of AC motors?
Yes, it supports both standard asynchronous (induction) motors and permanent magnet motors.
The drive allows for sensorless vector control, which optimizes performance without motor feedback.
Ensure motor parameters are correctly programmed for optimal efficiency and control accuracy.
Q3: What are the typical installation requirements for the FC-360H7K5T4E20H2BXCDXXSXXXXAXBX?
Install the VFD in a clean, dry environment with adequate ventilation to prevent overheating.
Mount it on a stable surface, ensuring sufficient clearance around the unit as per the manual.
Follow all local electrical codes and safety regulations during installation and wiring.
Q4: What is the purpose of the integrated braking chopper?
The braking chopper allows the VFD to dissipate excess energy generated during deceleration.
This feature enables rapid and controlled stopping of the motor and connected machinery.
It is crucial for applications where frequent or fast stopping is required, like hoists and elevators.
Q5: How does the RFI filter benefit the system?
The integrated RFI filter helps suppress electromagnetic interference (EMI) generated by the VFD.
This ensures compliance with EMC directives and prevents disruption to sensitive electronic equipment.
It simplifies installation by reducing the need for external filtering in many applications.
Q6: What communication protocols are supported by this VFD?
The VFD supports industry-standard fieldbus protocols for seamless integration.
Common options include Modbus RTU and Profibus DP, allowing for remote control and monitoring.
Check specific option cards or configurations for the exact supported protocols.
Q7: What is sensorless vector control, and why is it advantageous?
Sensorless vector control provides precise motor speed and torque regulation without encoder feedback.
This method reduces installation costs and complexity by eliminating the need for motor feedback devices.
It offers excellent dynamic performance, making it suitable for demanding applications.
Q8: How can I troubleshoot common faults on this DANFOSS VFD?
Consult the VFD's display or connected interface for specific fault codes.
Common issues include overcurrent, overvoltage, undervoltage, and motor overload faults.
Verify motor parameters, supply voltage, load conditions, and wiring integrity to resolve most faults.
Q9: Is this VFD suitable for harsh industrial environments?
The FC-360H7K5T4E20H2BXCDXXSXXXXAXBX has an IP20 enclosure, suitable for controlled environments.
For harsher conditions with dust or moisture, consider external enclosures or VFDs with higher IP ratings.
Ensure proper ventilation and environmental conditions are maintained for optimal performance and longevity.
Q10: What are the power and voltage ratings of this specific model?
This model is rated for 7.5 kW (kilowatts) of motor power.
It operates on a 480V, three-phase AC power supply.
The output current rating is 16.3 A, suitable for motors within this power range.
