DANFOSS FC-360H132T4E20H2XXCXXXSXXXXAXBX 132kW 480V Three Phase Automation VFD

The DANFOSS FC-360H132T4E20H2XXCXXXSXXXXAXBX 132kW 480V Three Phase Automation VFD is a robust Variable Frequency Drive designed for demanding industrial applications, offering precise motor control, energy efficiency, and enhanced system reliability. Its core advantages lie in its advanced control algorithms, comprehensive protection features, and versatile connectivity options. Key technical parameters include a formidable 132kW power rating, operation at 480V across three phases, and an integrated automation platform. This VFD is engineered to optimize performance in challenging environments, making it a go-to solution for sophisticated automation and process control.

DANFOSS FC-360H132T4E20H2XXCXXXSXXXXAXBX: Product Specifications

| Parameter             | Specification                     |

| :-------------------- | :-------------------------------- |

| Model Number          | FC-360H132T4E20H2XXCXXXSXXXXAXBX   |

| Power Rating          | 132 kW                            |

| Input Voltage         | 480V (Three Phase)                |

| Output Current        | 257 A (Normal Duty) / 223 A (Heavy Duty) |

| IP Rating             | IP20                              |

| Frame Size            | 7                                 |

| Control Method        | VVCplus, Advanced VVCplus, DTC    |

| Max Ambient Temp      | 50°C                              |

| Dimensions (H x W x D) | 1150 x 450 x 420 mm               |

| Weight                | 90 kg                             |

Core Features & Market Positioning

The DANFOSS FC-360H132T4E20H2XXCXXXSXXXXAXBX stands out in the industrial automation market due to its advanced VVCplus (Variable Voltage and Vector Control) and DTC (Direct Torque Control) technologies. These control methods ensure exceptional motor performance, superior dynamic response, and precise speed and torque regulation, even under fluctuating load conditions. The VFD's robust design, including an IP20 enclosure and a high maximum ambient temperature rating of 50°C, positions it as a reliable choice for harsh industrial environments where durability and consistent operation are paramount. Its integration capabilities with various communication protocols further enhance its value proposition as a versatile automation component.

Key Application Scenarios

This 132kW, 480V VFD is ideally suited for a wide range of industrial applications requiring high power and precise motor control. It excels in pump and fan applications, where variable speed operation significantly enhances energy efficiency and reduces wear and tear. Its advanced control features also make it a prime candidate for conveyors, extruders, and mixers in the manufacturing sector, ensuring consistent product quality and process throughput. Furthermore, the robust nature of the DANFOSS FC-360H132T4E20H2XXCXXXSXXXXAXBX makes it a reliable choice for heavy-duty machinery in the process industries, including those found in water treatment, mining, and material handling.

Practical System Integration Guidance

Integrating the DANFOSS FC-360H132T4E20H2XXCXXXSXXXXAXBX into an existing system involves careful consideration of power, control, and communication wiring. The unit requires a stable three-phase 480V power supply, and motor connections should adhere to the specified output current limits. For optimal performance, proper grounding and shielded motor cables are recommended to minimize electrical noise. Programming the VFD typically involves setting motor parameters, defining speed references, and configuring I/O signals through the built-in control panel or via Danfoss's proprietary software, such as Danfoss MCT 10. Attention to environmental factors, including adequate ventilation and maintaining temperatures below 50°C, is critical for longevity.

Operation and Risk Mitigation

Safe and efficient operation of the DANFOSS FC-360H132T4E20H2XXCXXXSXXXXAXBX hinges on adherence to established safety protocols and understanding its fault management system. Before initial startup, a thorough pre-commissioning checklist should be completed, verifying all wiring, parameter settings, and environmental conditions. During operation, users should be aware of potential hazards associated with high voltages and rotating machinery. In the event of a fault, the VFD provides detailed error codes that aid in rapid diagnosis and troubleshooting. Common issues might relate to overcurrent, overvoltage, or thermal overload, all of which are meticulously monitored by the drive's protective functions. Regular maintenance, including cleaning and visual inspections, is essential for preventing operational disruptions.

Scalability & Long-Term Value

The DANFOSS FC-360H132T4E20H2XXCXXXSXXXXAXBX offers significant long-term value through its inherent scalability and compatibility with modern industrial infrastructure. Its modular design and support for various fieldbus communication protocols (e.g., Profibus, DeviceNet, EtherNet/IP) facilitate seamless integration into SCADA and DCS systems, paving the way for advanced IIoT and Industry 4.0 applications. This allows for remote monitoring, predictive maintenance, and data-driven optimization of industrial processes. The VFD’s robust construction and Danfoss's commitment to product development ensure that it remains a relevant and efficient component in evolving automation landscapes, providing a reliable foundation for future upgrades and system expansions.

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FAQs

What is the primary function of the DANFOSS FC-360H132T4E20H2XXCXXXSXXXXAXBX VFD?

This VFD controls motor speed and torque precisely. It enhances energy efficiency and system performance.

It offers advanced control like DTC for dynamic applications. It ensures smooth, reliable operation for industrial machinery.

The drive also provides comprehensive protection features. This minimizes downtime and prevents equipment damage.

What are the key technical specifications of this 132kW VFD?

It operates on a 480V three-phase power supply. The model number is FC-360H132T4E20H2XXCXXXSXXXXAXBX.

Its power rating is a substantial 132kW. This makes it suitable for heavy-duty industrial loads.

The VFD features an IP20 enclosure and Frame Size 7. It can handle up to 257A in normal duty.

What types of industrial applications is the DANFOSS FC-360H132T4E20H2XXCXXXSXXXXAXBX best suited for?

It is excellent for high-power pump and fan systems. Variable speed control leads to significant energy savings.

This VFD is also ideal for conveyors and mixers. It ensures consistent product quality in manufacturing.

Heavy-duty machinery in mining and water treatment benefits greatly. Its robust design handles demanding environments.

How do I properly install and commission this Danfoss VFD?

Ensure a stable 480V three-phase power supply. Use shielded cables for motor connections to reduce noise.

Carefully verify all wiring, grounding, and parameter settings. Follow pre-commissioning checklists rigorously.

Program motor data and I/O signals using MCT 10 software or the keypad. Maintain ambient temperature below 50°C.

What are some common troubleshooting issues for the FC-360H132T4E20H2XXCXXXSXXXXAXBX?

Overcurrent or overvoltage faults are common. Check motor load and power supply stability.

Thermal overload warnings may appear. Ensure adequate ventilation and that motor is correctly sized.

Other issues could involve control signal faults. Review parameter settings and external wiring connections.

Can this VFD integrate with modern automation systems like IIoT platforms?

Yes, it supports various fieldbus protocols. This allows for seamless SCADA/DCS integration.

Its connectivity enables remote monitoring and diagnostics. This is crucial for IIoT and Industry 4.0 initiatives.

The drive facilitates data-driven process optimization. It's a foundation for smart manufacturing.

What does the "H132T4E20H2XXCXXXSXXXXAXBX" part of the model number signify?

"H132T" generally indicates the power rating (132kW) and frame size. "4E" likely refers to the input voltage (480V).

Specific codes like "20H2XXCXXXSXXXXAXBX" denote options. These include features like communication cards or special software.

Consult the Danfoss product manual for a full breakdown. Each character provides detailed configuration information.

What is the importance of VVCplus and DTC control methods?

VVCplus offers precise voltage and frequency control. It optimizes motor performance across various speeds.

DTC provides direct torque control. This results in faster response and superior dynamic accuracy.

Together, these methods ensure high efficiency and reliability. They are critical for demanding industrial processes.

How does the IP20 rating affect its installation environment?

An IP20 rating means protection against solid objects. Specifically, it protects against objects larger than 12.5mm.

It offers no protection against water ingress. Therefore, it must be installed in a clean, dry environment.

Avoid dusty, humid, or wet locations. Mount it within an enclosure or control panel for safety.

What are the benefits of using a 132kW VFD over a direct-on-line starter?

VFDs offer significant energy savings. They reduce motor speed when full power isn't needed.

They provide soft starting capabilities. This reduces mechanical stress and inrush current.

VFDs enable precise process control. They allow for variable speed adjustments for optimal output.