DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXA0BX 1.1kW A0BX 480V Three Phase Automation VFD

The Danfoss FC-360H1K1T4E20H2BXCDXXSXXXXA0BX is a 1.1kW, 480V three-phase Variable Frequency Drive (VFD) engineered for robust automation applications. This powerhouse offers precise motor control, energy savings, and enhanced system reliability. Its core advantages lie in its advanced thermal management, integrated safety features, and flexible configuration options, making it ideal for demanding industrial environments. Key technical parameters include a 1.1 kW power rating, 480V three-phase input voltage, and an IP20 enclosure, ensuring efficient and safe operation in diverse settings.

Product Specifications

| Parameter                 | Value                                 |

| :------------------------ | :------------------------------------ |

| Model Number              | FC-360H1K1T4E20H2BXCDXXSXXXXA0BX       |

| Power Rating              | 1.1 kW                                |

| Input Voltage             | 480V, Three Phase                     |

| Enclosure                 | IP20                                  |

| Output Frequency          | Up to 600 Hz                          |

| Control Type              | V/Hz, Vector Control                  |

| Communication Options     | Optional (e.g., Profibus, Modbus)     |

| Braking Options           | Integrated braking chopper            |

| Ambient Temperature Range | -10°C to +50°C (derating may apply)    |

Core Features & Market Positioning

The Danfoss FC-360 series, including the FC-360H1K1T4E20H2BXCDXXSXXXXA0BX, distinguishes itself through its robust design and advanced control algorithms. Its integrated braking chopper provides effective deceleration and energy recovery, a significant competitive advantage in applications with frequent starts and stops. This VFD positions itself as a reliable and efficient solution for industries demanding precise motor speed and torque control, offering superior performance over standard AC drives. The focus on thermal management ensures prolonged component life even under continuous heavy loads, a critical factor for plant uptime.

Key Application Scenarios

This Danfoss VFD excels in a variety of demanding industrial applications. It is perfectly suited for pump and fan control, where precise flow and pressure regulation are paramount, leading to significant energy savings. Its robust motor control capabilities also make it an excellent choice for conveyor systems, mixers, and extruders in the food and beverage, packaging, and material handling sectors. The 480V, three-phase configuration is standard for many heavy-duty industrial machines, making the FC-360H1K1T4E20H2BXCDXXSXXXXA0BX a versatile solution for modernization projects and new installations alike.

Practical System Integration Guidance

Integrating the Danfoss FC-360H1K1T4E20H2BXCDXXSXXXXA0BX into existing systems is streamlined due to its user-friendly interface and comprehensive documentation. Proper wiring is critical; ensure the power supply is correctly connected to the L1, L2, and L3 terminals, and the motor is connected to T1, T2, and T3. Grounding the drive and motor is essential for safety and optimal performance. Initial commissioning typically involves parameter setup via the integrated control panel or optional remote keypad. Key parameters to configure include motor data (rated power, voltage, current, frequency, poles) and application-specific settings like acceleration/deceleration times and speed references. For networked applications, communication module installation and configuration of the relevant fieldbus parameters are necessary.

Operation and Risk Mitigation

Operating the Danfoss FC-360H1K1T4E20H2BXCDXXSXXXXA0BX demands adherence to safety protocols. Always ensure the VFD is de-energized before performing any wiring or maintenance. The integrated safety functions, such as safe torque off (STO), can prevent unexpected motor starts, a crucial risk mitigation feature. Common troubleshooting involves checking for fault codes displayed on the control panel. For instance, an "Overcurrent" fault (e.g., F001) might indicate a motor issue or an overload condition requiring investigation into the load or motor parameters. "Overtemperature" faults (e.g., F003) necessitate checking ambient conditions and fan operation. Always consult the product manual for a complete list of fault codes and their resolutions.

Scalability & Long-Term Value

The Danfoss FC-360 series offers significant scalability and long-term value. Its modular design allows for the addition of communication option cards, enabling seamless integration with various industrial automation networks like Profibus, DeviceNet, or Modbus TCP/IP. This facilitates its incorporation into broader Industrial Internet of Things (IIoT) ecosystems for enhanced monitoring and control. Compatibility with Danfoss's advanced monitoring and control software further extends its utility, providing remote diagnostics and predictive maintenance capabilities. The robust construction and availability of spare parts ensure a long operational lifespan, minimizing total cost of ownership.

FAQs

What are the primary benefits of using the Danfoss FC-360H1K1T4E20H2BXCDXXSXXXXA0BX VFD?

This VFD offers precise motor speed control, leading to significant energy savings in variable torque applications like pumps and fans. Its advanced features ensure enhanced system reliability and operational efficiency.

The integrated braking chopper provides effective motor deceleration and energy regeneration, reducing wear on mechanical components. It also includes robust safety functions for personnel and equipment protection.

The durable construction, IP20 enclosure, and advanced thermal management ensure longevity and consistent performance, even in harsh industrial environments.

What are the typical applications for the Danfoss FC-360H1K1T4E20H2BXCDXXSXXXXA0BX?

This VFD is ideal for pump and fan control, optimizing flow and pressure with reduced energy consumption. It is widely used in HVAC systems and water treatment plants.

Industries such as food and beverage, packaging, and material handling benefit from its precise control for conveyors, mixers, and extruders.

Its 480V, three-phase rating makes it suitable for various heavy-duty industrial machinery requiring reliable motor speed regulation.

How do I connect the Danfoss FC-360H1K1T4E20H2BXCDXXSXXXXA0BX to my motor and power supply?

Ensure the main power supply is disconnected before commencing any electrical connections for safety. Connect the 480V, three-phase input power to terminals L1, L2, and L3.

The motor output power should be connected to terminals T1, T2, and T3. Ensure proper grounding for both the VFD and the motor to prevent electrical hazards.

Refer to the specific wiring diagrams in the product manual for detailed instructions, especially when using optional control inputs or communication modules.

What are the key parameters to set during initial commissioning?

Crucial parameters include motor data such as rated power, voltage, full-load current, and base frequency. This ensures the VFD accurately controls the connected motor.

Configure acceleration and deceleration ramp times to match the load requirements and prevent mechanical shock. Set speed reference sources (e.g., keypad, analog input, fieldbus).

For optimal performance and protection, define parameters like overcurrent limits, overvoltage limits, and thermal protection settings according to the motor and application.

What safety features are included in the Danfoss FC-360H1K1T4E20H2BXCDXXSXXXXA0BX?

The VFD typically includes a Safe Torque Off (STO) function, which safely prevents the motor from unexpected starts or generating torque. This is critical for personnel safety during maintenance.

It also incorporates comprehensive motor protection features, such as overcurrent, overvoltage, undervoltage, and overtemperature protection. These safeguards prevent damage to the VFD and motor.

The IP20 enclosure provides basic protection against solid objects, and proper installation in a suitable environment further enhances operational safety.

How can I integrate this VFD into a modern automation network?

The FC-360 series supports optional communication cards for integration with popular fieldbus networks like Profibus, Modbus TCP/IP, or DeviceNet. This allows for remote control and monitoring.

By using these communication modules, the VFD can exchange data with PLCs and SCADA systems, enabling advanced diagnostics and integration into IIoT platforms.

Danfoss also offers software tools for parameter management, monitoring, and firmware updates, facilitating efficient integration and long-term system management.

What is the typical power factor correction capability of this VFD?

VFDs themselves do not typically provide active power factor correction in the traditional sense. However, they operate at a high power factor, close to unity, when running at full load.

During partial load conditions, the power factor can decrease. For applications requiring a consistently high power factor across the entire speed range, external power factor correction devices might be considered.

The inherent design of modern VFDs like the FC-360H1K1T4E20H2BXCDXXSXXXXA0BX ensures efficient energy usage, which indirectly contributes to better overall system power quality.

What is the maximum output frequency and how is it configured?

The Danfoss FC-360H1K1T4E20H2BXCDXXSXXXXA0BX can typically achieve output frequencies up to 600 Hz. This high frequency capability is useful for specialized high-speed motor applications.

The maximum output frequency is a configurable parameter within the VFD's settings. It is crucial to set this according to the motor's specifications and the application's requirements.

Exceeding the motor's rated frequency without proper consideration can lead to motor overheating or mechanical issues, so careful configuration and motor testing are advised.

What are common troubleshooting steps for an FC-360 VFD?

When a fault occurs, the first step is to identify the specific fault code displayed on the VFD's control panel. Consult the user manual for detailed explanations of each code.

Common issues include overcurrent faults (often due to motor overload or short circuits), overtemperature faults (indicating poor ventilation or high ambient temperature), and input/output phase loss.

Always ensure proper power supply voltage and grounding. Check motor connections and resistance. Reset the VFD after resolving the fault condition and verify proper operation.

How does the IP20 enclosure protect the VFD and what are its installation implications?

The IP20 rating means the VFD is protected against solid objects larger than 12.5 mm (like a finger) but offers no protection against water ingress.

This enclosure type mandates that the VFD must be installed in a clean, dry environment, typically within an electrical cabinet or control panel.

Adequate ventilation for the cabinet is essential to maintain the VFD's operating temperature within its specified limits, preventing thermal derating or shutdown.