DANFOSS FC-360H110T4E20H2XXCXXXSXXXXA0BX 110kW 212A VLT Automation Drive FC-360 3AC 480V A0BX

The DANFOSS FC-360H110T4E20H2XXCXXXSXXXXA0BX 110kW 212A VLT Automation Drive is a robust, high-performance variable frequency drive designed for demanding industrial applications. It offers exceptional energy efficiency, precise motor control, and advanced features that ensure reliable operation and optimal system performance. With a power rating of 110 kW and a current rating of 212 A, this 3-phase, 480V drive is engineered for continuous duty in challenging environments. The FC-360 series is distinguished by its integrated harmonic mitigation, advanced thermal management, and a user-friendly interface, making it a superior choice for modern automation systems.

Product Specifications

| Parameter              | Value                                       |

| :--------------------- | :------------------------------------------ |

| Model Number           | FC-360H110T4E20H2XXCXXXSXXXXA0BX              |

| Power Rating           | 110 kW                                      |

| Current Rating         | 212 A                                       |

| Input Voltage          | 3 x 480V AC                                 |

| Output Voltage         | 0-480V AC                                   |

| Output Frequency       | 0-599 Hz                                    |

| Protection Class       | IP20                                        |

| Cooling Method         | Forced ventilation                          |

| Control Type           | V/f, Vector Control, Advanced Sensorless    |

| Network Options        | EtherNet/IP, PROFINET, Modbus TCP, etc.     |

| Brake Chopper          | Integrated (for applicable models)          |

| Operating Temperature  | -20°C to +50°C (derating may apply)          |

| Certifications         | UL, CE, CSA                                 |

Core Features & Market Positioning

The DANFOSS FC-360H110T4E20H2XXCXXXSXXXXA0BX stands out in the industrial automation market due to its inherent design for energy savings and superior motor control. Its advanced sensorless vector control algorithms provide precise speed and torque regulation, even under fluctuating loads, without the need for motor feedback devices. This capability significantly reduces installation costs and complexity. The drive's integrated harmonic mitigation features, often a costly add-on for competing products, ensure cleaner power output and compliance with grid quality standards, protecting both the drive and connected equipment. Danfoss’s commitment to reliability and durability is evident in the FC-360's robust construction, designed to withstand harsh industrial environments, positioning it as a premium, long-term investment for critical applications.

Key Application Scenarios

This 110kW VLT Automation Drive is ideally suited for a wide array of heavy-duty industrial applications where precise speed and torque control are paramount. It excels in pump and fan applications, where its energy-saving capabilities can lead to substantial operational cost reductions through optimized motor speed. In material handling systems, such as conveyors and cranes, the FC-360H110T4E20H2XXCXXXSXXXXA0BX ensures smooth acceleration and deceleration, preventing mechanical stress and improving throughput. It is also a strong performer in applications like extruders, mixers, and crushers within the chemical, food and beverage, and mining industries, where consistent performance under varying loads is critical for product quality and process efficiency.

Practical System Integration Guidance

Integrating the DANFOSS FC-360H110T4E20H2XXCXXXSXXXXA0BX into existing systems is streamlined by its flexible communication options and intuitive programming. For optimal thermal management and to ensure compliance with EMC directives, maintain adequate clearances around the drive as specified in the installation manual. Wiring connections, including power input, motor output, and control signals, must adhere strictly to the local electrical codes and the drive's terminal layout. The drive supports common fieldbus protocols such as EtherNet/IP and PROFINET, allowing for seamless integration into distributed control systems (DCS) or programmable logic controller (PLC) architectures. Basic parameter setup for motor identification and application type can be performed via the integrated control panel or remotely through the Danfoss MCB software.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-360H110T4E20H2XXCXXXSXXXXA0BX requires adherence to proper start-up procedures and understanding of its protective functions. Before commissioning, ensure all safety guards are in place and that personnel are trained on VFD operation. The drive incorporates comprehensive protection features, including overcurrent, overvoltage, undervoltage, and thermal overload protection, to safeguard the motor and the drive itself. In the event of a fault, the drive will display a specific error code on its front panel, which can be cross-referenced with the user manual for detailed troubleshooting steps. Common issues like "Motor Overload" or "Heatsink Over Temperature" can often be resolved by adjusting motor parameters, ensuring proper ventilation, or verifying motor compatibility.

Scalability & Long-Term Value

The DANFOSS FC-360H110T4E20H2XXCXXXSXXXXA0BX offers significant long-term value through its scalability and compatibility with evolving industrial automation trends. Its modular design allows for the addition of option modules, such as advanced communication cards or I/O expansion units, enabling adaptation to future network requirements or increased control complexity. The drive is designed to integrate with Industrial Internet of Things (IIoT) platforms, supporting remote monitoring, diagnostics, and predictive maintenance through compatible gateways and software. This connectivity ensures that the FC-360 remains a relevant and valuable asset in smart factory environments, contributing to operational efficiency and reduced downtime over its extended service life.

FAQs

What are the main benefits of the DANFOSS FC-360H110T4E20H2XXCXXXSXXXXA0BX?

This drive offers superior energy efficiency, reducing operational costs significantly.

It provides precise motor control for enhanced process performance and product quality.

Its robust design ensures high reliability and durability in harsh industrial settings.

How do I connect the motor to the DANFOSS FC-360H110T4E20H2XXCXXXSXXXXA0BX?

Ensure power is disconnected before making any connections.

Wire the motor phases (U, V, W) to the drive's output terminals T1, T2, T3.

Refer to the installation manual for correct grounding and shielding practices.

What are common troubleshooting steps for the FC-360 drive?

Check motor and drive wiring for loose connections or damage.

Verify that motor parameters are correctly configured in the drive settings.

Consult the fault code list in the manual to diagnose specific error messages.

Can this drive be used with any 110kW motor?

Yes, provided the motor's voltage and frequency ratings match the drive's specifications.

Ensure the motor's full load current does not exceed the drive's 212A rating.

Always perform motor auto-tuning for optimal performance and protection.

What communication protocols does the FC-360H110T4E20H2XXCXXXSXXXXA0BX support?

It supports major industrial Ethernet protocols like EtherNet/IP and PROFINET.

Modbus RTU and Modbus TCP are also commonly integrated options.

Specific protocol support depends on installed option modules.

What is the power factor of the DANFOSS FC-360H110T4E20H2XXCXXXSXXXXA0BX?

The drive inherently provides a high power factor, close to unity, especially at higher loads.

Its active front end (AFE) options further enhance power quality.

Consult the datasheet for precise power factor values under different load conditions.

How does the harmonic mitigation feature work?

Integrated filters and control strategies reduce harmonic distortion on the supply line.

This feature minimizes interference with other electrical equipment.

It helps meet strict power quality regulations.

What is the temperature operating range for this drive?

The drive can operate within a range of -20°C to +50°C.

Derating of the output current may be necessary at higher ambient temperatures.

Ensure adequate ventilation to maintain optimal operating temperatures.

How do I perform a factory reset on the FC-360?

Access the parameter menu and locate the "Factory Settings" option.

Select the reset command and confirm the action.

Note that this will erase all custom configurations.

What are the key advantages of VLT Automation Drives over competitors?

Danfoss drives are known for their energy efficiency and long-term reliability.

They offer advanced control features and robust protection mechanisms.

Integration with Danfoss's ecosystem and strong technical support are also key differentiators.