DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX 200kW VLT Automation Drive FC-360 3AC 480V ALBX

The DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX, a robust 200kW VLT Automation Drive, stands as a cornerstone for high-performance industrial applications requiring precise motor control and energy efficiency. Engineered for demanding 3-phase, 480V environments, this drive boasts an ALBX enclosure, signifying superior environmental protection. Its core advantages lie in its exceptional power density, advanced control algorithms for seamless operation, and inherent reliability, positioning it as a leading solution for critical processes across various industries. Key technical parameters include its 200kW power rating, 480V nominal input voltage, and a robust design suitable for challenging operational conditions.

Product Specifications

| Parameter               | Value                 |

| :---------------------- | :-------------------- |

| Model                   | FC-360H200T4E20H2XXCXXXSXXXXALBX |

| Power Rating            | 200 kW                |

| Input Voltage           | 3 Phase, 480V         |

| Enclosure Type          | ALBX                  |

| Series                  | VLT Automation Drive FC-360 |

Core Features & Market Positioning

The DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX is distinguished by its advanced thermal management, ensuring consistent performance even under sustained high loads, a critical factor in industries like HVAC and water treatment. Its intelligent motor control, including flux vector control, provides exceptional torque accuracy and dynamic response, minimizing mechanical stress and extending equipment lifespan. This drive is positioned as a premium, reliable solution for users prioritizing long-term operational stability and energy savings over initial cost. The FC-360 series is recognized for its user-friendly interface and straightforward parameterization, reducing commissioning time and operational complexity.

Key Application Scenarios

This 200kW VLT Automation Drive is ideally suited for heavy-duty applications such as large centrifugal pumps, fans, compressors, and extruders. Its robust design and high power output make it a prime choice for industrial water and wastewater management systems, where precise flow and pressure control are paramount for efficiency and operational stability. In the manufacturing sector, it excels in driving large conveyor systems, mixers, and material handling equipment, ensuring smooth acceleration and deceleration to protect delicate products and optimize production throughput. The ALBX enclosure further extends its applicability to environments where dust, moisture, and corrosive elements are present, common in chemical processing and outdoor installations.

Practical System Integration Guidance

Integrating the DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX requires adherence to specific wiring and grounding practices to ensure optimal performance and safety. The drive should be installed in a clean, dry environment with adequate ventilation to manage heat dissipation, especially given its 200kW rating. Power connections for the 480V 3-phase supply should be made directly to the designated terminals, ensuring proper torque is applied to prevent loose connections. Motor cabling should be shielded and routed away from high-power signal cables to minimize electromagnetic interference (EMI). Commissioning involves setting essential motor parameters, such as nominal voltage, current, and power, along with selecting the appropriate control mode (e.g., V/f or flux vector control) based on the application's torque requirements.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX hinges on thorough pre-commissioning checks and understanding its operational parameters. Prior to energization, verify all external wiring, ensure the motor is correctly connected, and confirm the ambient conditions are within the drive's specified operating range. During operation, monitor motor temperature and drive status through the human-machine interface (HMI) or remote monitoring tools. Critical fault codes, such as "Overcurrent" or "Overvoltage," typically indicate issues with motor winding integrity, power supply quality, or excessively rapid acceleration commands. Addressing these faults requires immediate shutdown and systematic troubleshooting, often involving checks of motor insulation resistance and power input stability.

Scalability & Long-Term Value

The VLT Automation Drive FC-360 series, including the FC-360H200T4E20H2XXCXXXSXXXXALBX, offers inherent scalability through its robust design and compatibility with a wide range of automation systems. Its modular architecture and extensive communication options, such as built-in fieldbus support, facilitate seamless integration with Programmable Logic Controllers (PLCs) and Supervisory Control and Data Acquisition (SCADA) systems, crucial for modern industrial automation. For users looking to enhance their Industrial Internet of Things (IIoT) capabilities, this drive can be networked with Danfoss's comprehensive monitoring and diagnostic platforms, enabling predictive maintenance and remote operational insights. This forward-looking integration capability ensures the drive remains a valuable asset in evolving smart factory environments.

FAQs

What are the primary benefits of the DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX?

This drive offers superior energy efficiency and precise motor control for demanding applications. It ensures high reliability and extended equipment lifespan through advanced thermal management.

It provides exceptional torque accuracy and dynamic response, minimizing mechanical stress on driven equipment. The robust ALBX enclosure offers enhanced protection against harsh environmental conditions.

The intuitive interface and straightforward parameterization reduce commissioning time and simplify operation. It is a cost-effective solution for long-term operational stability and reduced maintenance costs.

What are the key technical specifications of the FC-360 200kW VLT Automation Drive?

The FC-360H200T4E20H2XXCXXXSXXXXALBX is rated for 200kW of power output and operates on a 3-phase, 480V power supply. Its model designation indicates a robust ALBX enclosure for demanding environments.

This specific model belongs to the VLT Automation Drive FC-360 series, known for its advanced control capabilities and energy-saving features. It is designed for industrial applications requiring high levels of performance and durability.

Key technical aspects include its high power density and efficient heat dissipation, ensuring consistent operation under heavy loads. Its advanced control algorithms optimize motor performance and minimize power consumption.

What industries commonly utilize the DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX?

The drive is extensively used in water and wastewater treatment for controlling large pumps and fans. Its robust design is well-suited for continuous operation in these critical infrastructure applications.

Manufacturing facilities employ this 200kW drive for heavy machinery such as extruders, large conveyor systems, and mixers. It ensures precise speed and torque control for optimized production processes.

The drive also finds application in HVAC systems for large air handling units and chillers, and in chemical processing plants due to its protective ALBX enclosure.

How do I properly install the DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX?

Ensure the drive is installed in a well-ventilated area, free from excessive dust or moisture, respecting the ALBX enclosure's environmental rating. Mount the drive securely to prevent vibration and ensure adequate clearance for heat dissipation.

Connect the 480V, 3-phase power supply to the designated input terminals, ensuring proper torque on all connections. Use shielded motor cables and route them away from control wiring to minimize electromagnetic interference.

Follow the manufacturer's wiring diagrams precisely for both power and control circuits. Ensure a robust grounding connection is established for both the drive and the motor for safety and optimal performance.

What are some common troubleshooting steps for the FC-360 drive?

Begin by checking for any active fault codes displayed on the drive's HMI. Consult the drive's manual for specific meanings and recommended actions for each fault code.

Verify all external power and motor connections are secure and correctly wired according to the installation manual. Check the input power supply voltage and phase sequence to ensure they are within the drive's specifications.

If an overcurrent fault occurs, inspect the motor for potential winding issues or mechanical overload. For overheating faults, ensure adequate ventilation and check cooling fan operation.

What is the role of the ALBX enclosure on the DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX?

The ALBX enclosure provides a high level of protection against environmental factors like dust, moisture, and corrosive substances. This makes the drive suitable for demanding industrial settings where standard enclosures would fail.

This enhanced protection ensures the internal components of the drive are shielded, leading to increased operational reliability and a longer service life, even in challenging conditions. It minimizes the risk of premature failure due to ingress of contaminants.

Using an ALBX enclosure is critical for applications located in outdoor environments, chemical plants, or areas with high humidity, such as wastewater treatment facilities. It guarantees the drive can perform optimally under such conditions.

How does the VLT Automation Drive FC-360 achieve energy efficiency?

The drive utilizes advanced control algorithms, such as flux vector control, to optimize motor speed and torque precisely according to the load requirements. This eliminates wasted energy by preventing the motor from running at higher speeds or torque than necessary.

By dynamically adjusting the voltage and frequency supplied to the motor, the drive significantly reduces energy consumption, particularly during partial load conditions. This can lead to substantial cost savings over the operational lifetime of the equipment.

The FC-360 series is designed with low internal power losses. Features like DC link chokes and efficient power electronics further contribute to its overall energy-saving performance.

Can the DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX be integrated with IIoT platforms?

Yes, the DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX is designed for integration with modern IIoT ecosystems. It supports various communication protocols, allowing for seamless data exchange with cloud-based platforms and SCADA systems.

By leveraging built-in fieldbus options or add-on communication modules, users can monitor drive performance, collect operational data, and implement predictive maintenance strategies. This enhances overall plant efficiency and uptime.

Integration with IIoT platforms enables remote diagnostics, parameter adjustments, and real-time performance analysis, providing valuable insights for process optimization and proactive issue resolution.

What is the typical lifespan expectation for this 200kW VLT Automation Drive?

With proper installation, operation within specified environmental limits, and adherence to maintenance schedules, the DANFOSS FC-360H200T4E20H2XXCXXXSXXXXALBX can offer a lifespan of 10-15 years or more. The robust ALBX enclosure contributes to longevity by protecting internal components.

Key factors influencing lifespan include the frequency of starts/stops, the severity of the operational environment, and the quality of the power supply. Regular inspections and component checks, as outlined in the service manual, are crucial for maximizing operational life.

The advanced thermal management system helps prevent component degradation due to excessive heat, a common cause of premature failure in high-power drives. Utilizing intelligent control modes can also reduce mechanical stress on both the drive and the motor.

How does the flux vector control feature benefit applications using this drive?

Flux vector control provides precise regulation of motor torque, independent of motor speed. This is essential for applications requiring accurate and dynamic response, such as those with rapidly changing loads or a need for consistent torque across the entire speed range.

It allows the drive to mimic the performance of a DC motor, offering excellent starting torque and smooth operation even at very low speeds. This capability is critical for processes like hoists, cranes, and extruders where controlled acceleration and deceleration are paramount.

By accurately controlling the magnetic flux in the motor, this control method optimizes motor efficiency and reduces energy consumption, particularly during transient load conditions. It also minimizes motor heating, extending the life of both the motor and the drive.