ESTUN ER130-2865-BD Bending Specialized Robot 130kg Payload 2865mm Reach Heavy Sheet Bending

The ESTUN ER130-2865-BD is a specialized industrial robot designed for heavy sheet metal bending applications, offering a substantial 130kg payload capacity and an impressive 2865mm reach. This robust robot excels in automating complex bending tasks, significantly boosting productivity and precision in demanding manufacturing environments. Its advanced design and powerful performance position it as a leading solution for industries requiring high-volume, high-accuracy sheet metal fabrication.

Product Specifications

| Parameter        | Value                               |

| :--------------- | :---------------------------------- |

| Model            | ER130-2865-BD                       |

| Payload          | 130 kg                              |

| Reach            | 2865 mm                             |

| Axis             | 6-axis                              |

| Repeatability    | ±0.05 mm                            |

| Power            | 4.5 kW                              |

| Weight           | 1000 kg                             |

| Mounting         | Floor, Wall, Ceiling, Inverted      |

| Protection Class | IP54 (Arm), IP67 (Wrist)            |

| Control System   | ESTUN ECONT-100                     |

Core Features & Market Positioning

The ESTUN ER130-2865-BD distinguishes itself through its exceptional payload and reach, enabling it to handle large and heavy sheet metal parts with ease, a critical differentiator in the competitive industrial robot market. Its advanced 6-axis design provides superior dexterity and flexibility, allowing for intricate bending operations that are challenging for less capable robotic systems. This robot is engineered for high-duty cycles and reliability, making it a strategic investment for manufacturers aiming to enhance efficiency and maintain consistent quality in their bending processes. The integration with ESTUN's ECONT-100 controller ensures seamless operation and advanced programming capabilities.

Key Application Scenarios

This specialized bending robot is ideally suited for a wide array of heavy sheet metal applications within the automotive, aerospace, construction, and appliance manufacturing sectors. It is particularly effective in automated press brake loading and unloading, significantly reducing cycle times and operator strain. The ER130-2865-BD can precisely position and manipulate large metal sheets for multi-stage bending operations, ensuring consistent part geometry. Its high payload capacity also makes it suitable for applications involving heavier tooling or end-effectors required for complex forming processes.

Practical System Integration Guidance

Integrating the ESTUN ER130-2865-BD into an existing manufacturing line requires careful consideration of its mounting options, which include floor, wall, ceiling, and inverted configurations, offering significant flexibility in cell design. The robot's control system, the ESTUN ECONT-100, supports various communication protocols for seamless integration with PLCs, safety systems, and other factory automation equipment. Proper safety fencing, light curtains, and emergency stop systems must be implemented to meet industry safety standards. End-of-arm tooling (EOAT) selection is critical and should be designed to securely grip and manipulate the specific sheet metal parts and any required bending dies.

Operation and Risk Mitigation

Safe operation of the ESTUN ER130-2865-BD hinges on comprehensive training for all personnel involved in its operation, programming, and maintenance. The robot's robust construction, with an IP54 protection class for the arm and IP67 for the wrist, provides resilience against dust and water ingress, but regular inspection and maintenance are still crucial. Potential troubleshooting often involves checking sensor integrity, servo drive performance, and cable connections. Critical fault codes, detailed in the ESTUN user manual, should be readily accessible to maintenance staff to ensure rapid diagnostics and minimize downtime.

Scalability & Long-Term Value

The ESTUN ER130-2865-BD offers excellent scalability for manufacturers looking to expand their automated bending capabilities. Its modular design and compatibility with ESTUN's broader robotic portfolio facilitate the addition of multiple robots or integration into larger automated workcells. The ECONT-100 controller is designed to support future software updates and integration with Industrial Internet of Things (IIoT) platforms, enabling advanced data analytics, predictive maintenance, and smart factory initiatives. This future-proofing ensures the robot remains a valuable asset throughout its operational lifespan.

Frequently Asked Questions

What is the primary application for the ESTUN ER130-2865-BD robot?

The ESTUN ER130-2865-BD is primarily designed for heavy sheet metal bending operations. Its high payload and reach make it ideal for automating press brake loading and unloading.

This robot can handle large, heavy workpieces with precision. It is often used in sectors like automotive and aerospace.

Its robust design ensures reliability in demanding, high-volume production environments.

What are the key technical specifications of the ESTUN ER130-2865-BD?

Key specifications include a 130kg payload capacity and a 2865mm reach. It features a 6-axis design for maximum dexterity.

The robot offers a repeatability of ±0.05 mm, ensuring high precision in bending tasks. It operates on a 4.5 kW power supply and weighs 1000 kg.

Its control system is the ESTUN ECONT-100, with IP54 protection for the arm and IP67 for the wrist.

How does the ESTUN ER130-2865-BD compare to other industrial robots for bending?

The ER130-2865-BD stands out with its exceptional 130kg payload and 2865mm reach. This allows it to handle much larger and heavier sheets than many standard bending robots.

Its advanced 6-axis articulation provides superior flexibility for complex bending paths. This is crucial for intricate part geometries.

This robot is engineered for high-duty cycles and long-term reliability in demanding industrial settings.

What industries commonly utilize the ESTUN ER130-2865-BD?

The automotive industry frequently uses this robot for chassis and body panel bending. Aerospace manufacturers employ it for fabricating structural components.

The construction sector benefits from its ability to bend large metal sheets for building elements. Appliance manufacturers use it for casing and component production.

Its versatility allows application in any industry requiring precise, automated manipulation of heavy sheet metal.

What are the typical advantages of using a specialized bending robot like the ER130-2865-BD?

Specialized bending robots significantly increase production throughput and efficiency. They reduce manual labor costs and improve workplace safety.

Consistent accuracy and repeatability lead to higher product quality and reduced scrap rates. This is vital for meeting strict manufacturing tolerances.

Automated bending allows for the processing of complex shapes that are difficult or impossible for manual operations.

How is the ESTUN ER130-2865-BD typically integrated into a production line?

Integration involves careful cell design, considering robot mounting (floor, wall, ceiling). Safety systems like light curtains are essential.

The ECONT-100 controller connects to existing PLCs and factory networks for seamless operation. End-of-arm tooling is custom-designed for the specific bending tasks.

Proper commissioning and programming by trained technicians ensure optimal performance and safety.

What are the safety considerations when operating the ESTUN ER130-2865-BD?

Comprehensive operator training on robot operation and emergency procedures is paramount. Robust safety guarding and interlocks must be in place to prevent human access during operation.

Regular maintenance checks and adherence to safety protocols are crucial for preventing accidents. Always follow the manufacturer's safety guidelines.

Emergency stop buttons should be clearly visible and accessible to all personnel.

What kind of maintenance does the ESTUN ER130-2865-BD require?

Routine maintenance includes visual inspections of the robot arm, cables, and end-effector. Lubrication of joints according to the schedule is necessary.

Regular cleaning to remove dust and debris is important, especially for the wrist and sensor areas. Software updates and diagnostic checks should be performed periodically.

Periodic checks of servo motors, drives, and safety sensors ensure continued reliable operation.

Can the ESTUN ER130-2865-BD be upgraded or integrated with newer technologies?

Yes, the ESTUN ER130-2865-BD is designed for scalability and future integration. Its ECONT-100 controller supports software updates and advanced communication protocols.

It can be integrated into larger automated systems or smart factory environments. This allows for data collection and remote monitoring.

Compatibility with IIoT platforms enables features like predictive maintenance and performance optimization.

What are common troubleshooting steps for this robot?

Check error logs on the ECONT-100 controller for specific fault codes. Ensure all cable connections are secure and undamaged.

Verify the correct operation of end-of-arm tooling and any associated sensors. Perform system resets if advised by the controller's diagnostics.

Consult the ESTUN technical support or user manual for detailed troubleshooting procedures for specific issues.