DANFOSS FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX 110kW 208A 480V Three Phase AQUA VFD

The DANFOSS FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX is a robust 110kW, 208A, 480V three-phase AQUA Variable Frequency Drive (VFD) engineered for demanding water and wastewater applications. This advanced AQUA drive excels in providing precise motor control, energy savings, and enhanced system reliability. Its core advantages lie in its superior pump control algorithms, integrated safety features, and compliance with stringent industry standards, making it a leading choice for optimizing fluid management systems. Key technical parameters include a power rating of 110kW, a maximum output current of 208A, and an input voltage of 480V three-phase.

Product Specifications

| Parameter              | Value                                                      |

| :--------------------- | :--------------------------------------------------------- |

| Model Number           | FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX                    |

| Power Rating           | 110 kW                                                     |

| Maximum Output Current | 208 A                                                      |

| Input Voltage          | 480 V (Three Phase)                                        |

| Application            | AQUA (Water and Wastewater)                                |

| IP Rating              | Specific to enclosure, often IP54/IP66 depending on option |

| Cooling Method         | Forced Ventilation                                         |

| Control Type           | V/Hz, Vector Control, Pump Specific Controls               |

| Protection Features    | Overload, Overvoltage, Undervoltage, Short Circuit, etc.   |

| Communication Options  | Modbus RTU, PROFIBUS DP, DeviceNet, EtherNet/IP, etc.      |

| Ambient Temperature    | -10°C to 50°C (derating may apply)                         |

Core Features & Market Positioning

The DANFOSS FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX distinguishes itself through its specialized AQUA design, which incorporates advanced pump control functionalities. This includes features like automatic pump optimization, multi-pump control, and cascade control, enabling significant energy savings and reduced wear on pumping equipment. Its market positioning is firmly rooted in providing a reliable, efficient, and cost-effective solution for water and wastewater utilities seeking to modernize their infrastructure and improve operational performance. The drive's robust construction and comprehensive protection features ensure longevity and minimize downtime in harsh industrial environments.

Key Application Scenarios

This AQUA VFD is ideally suited for a wide range of water and wastewater management tasks. Common applications include sewage lift stations, potable water distribution systems, irrigation networks, and industrial process water management. Its ability to precisely control pump speed in response to demand variations makes it exceptionally valuable for maintaining constant pressure, managing flow rates, and reducing energy consumption compared to traditional fixed-speed systems. The FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX also excels in applications requiring advanced features like dry-run protection and automatic leak detection.

Practical System Integration Guidance

Integrating the DANFOSS FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX into existing systems involves careful consideration of power supply, motor compatibility, and control wiring. Ensure the three-phase 480V power supply is stable and correctly phased. The VFD's output terminals connect directly to the motor, with appropriate cable sizing to handle the 208A maximum current. For communication and external control, utilize the available communication modules and connect sensors (e.g., pressure transducers, flow meters) to the drive's analog or digital inputs as per the system's control logic. Commissioning typically involves configuring motor parameters, setting up control modes (e.g., V/Hz or vector control), and defining I/O assignments and alarm settings via the drive's keypad or compatible software.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX is paramount. Always ensure the VFD is properly grounded and that all safety interlocks are functional before energizing the system. The drive provides numerous protection functions, including overload, overvoltage, undervoltage, and short-circuit protection, which automatically halt operation and display fault codes to indicate the issue. Common fault codes relate to motor issues (e.g., MCE - Motor Control Error), input power problems (e.g., OUF - Overvoltage), or internal drive faults. Referencing the product manual for specific fault code explanations and troubleshooting steps is crucial for prompt resolution and to prevent potential equipment damage.

Scalability & Long-Term Value

The DANFOSS FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX offers significant long-term value through its scalability and compatibility with modern industrial automation trends. The drive supports various communication protocols, enabling seamless integration into SCADA systems and IIoT platforms for remote monitoring, control, and data analytics. This facilitates predictive maintenance and optimized system-wide performance. For existing Danfoss VFD installations, the FC-111P series often provides backward compatibility or straightforward upgrade paths, minimizing re-engineering efforts. Its energy-saving capabilities also contribute to reduced operational expenses over the lifespan of the equipment.

FAQs

1. What is the primary function of the DANFOSS FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX VFD?

This VFD precisely controls motor speed for pumps. It optimizes energy usage and enhances system performance in water applications.

It's designed for demanding water and wastewater infrastructure. It ensures efficient operation and reduces mechanical stress on equipment.

The drive manages flow and pressure dynamically, preventing energy waste and improving process control.

2. What are the key technical specifications of the FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX?

It is rated for 110kW power and 208A maximum output current. The input voltage is 480V three-phase.

This AQUA drive is built for robust performance in challenging environments. It features advanced control algorithms for pump applications.

Its specifications ensure reliable operation and compatibility with standard industrial power grids and motors.

3. What industries commonly use this specific Danfoss AQUA VFD?

The VFD is extensively used in water and wastewater treatment plants. It manages pumps for supply and effluent systems.

Municipal water utilities widely deploy it for distribution and sewage lift stations. It helps maintain consistent water pressure.

Industrial facilities with process water requirements also utilize this drive for applications like cooling or dewatering.

4. How does the FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX contribute to energy savings?

It adjusts motor speed to match demand, avoiding energy waste from constant full-speed operation. This is crucial for variable flow needs.

By optimizing pump performance, it reduces overall energy consumption significantly. This leads to lower operational costs.

The drive's efficient motor control algorithms ensure maximum energy conversion, minimizing losses.

5. What are the main advantages of the AQUA design for this VFD?

The AQUA design includes specialized pump control features for water applications. It enhances efficiency and reliability.

It offers advanced functions like multi-pump control and dry-run protection. This minimizes downtime and extends equipment life.

This specialized design ensures optimal performance in the specific challenges of water and wastewater management.

6. Can this VFD be integrated with existing SCADA or IIoT systems?

Yes, it supports various industrial communication protocols for seamless integration. This allows for remote monitoring and control.

Integration enables advanced data analytics for predictive maintenance and system optimization. It provides valuable operational insights.

The drive's connectivity features make it a key component in modern smart water networks.

7. What safety features are included in the DANFOSS FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX?

It provides comprehensive protection against electrical faults. This includes overload, overvoltage, and short-circuit protection.

Integrated safety functions ensure safe stopping and prevent dangerous operating conditions. This protects personnel and equipment.

The drive can be programmed with safety interlocks for robust operational security.

8. How is system integration typically handled for this VFD?

Integration involves connecting the 480V three-phase power supply and the motor. Proper wiring is critical for safety and performance.

Control wiring for external signals like pressure sensors and communication modules is configured. This enables automated operation.

Commissioning requires setting motor parameters and selecting appropriate control modes for the application.

9. What kind of troubleshooting can be expected with this VFD?

Troubleshooting often involves interpreting fault codes displayed by the drive. These indicate specific operational issues.

Common issues relate to motor performance, power supply stability, or sensor input errors. The manual provides detailed guidance.

Systematic diagnosis, often with software tools, helps identify root causes and implement solutions.

10. Does the FC-111P110T4E20H2XXCXXXSXXXXAXBXCXXXXDX offer scalability for future needs?

Yes, its modular design and communication options allow for expansion. It can integrate with larger plant control systems.

The drive can be easily reprogrammed or reconfigured for new operational demands. This extends its useful life.

Its compatibility with evolving industrial communication standards ensures future relevance in smart infrastructure.