SIMPHOENIX DL100-2S0007B Frequency Drive with Built-in Brake Unit 0.75kW

The SIMPHOENIX DL100-2S0007B Frequency Drive, a 0.75kW variable frequency drive (VFD) with an integrated brake unit, is engineered for precise motor control and enhanced operational safety in demanding industrial environments. This VFD offers a robust solution for applications requiring accurate speed regulation, dynamic braking, and reliable performance. Its compact design and built-in braking functionality simplify system integration, reduce installation costs, and provide immediate braking torque for rapid deceleration. Key technical specifications include an input voltage range of 200-240V AC, a rated output capacity of 0.75kW, and a maximum output frequency of 400Hz, ensuring versatility across various motor types and operational demands. The integrated brake unit offers a braking torque of 100% of the motor's rated torque, providing swift and controlled stops crucial for safety and process efficiency.

SIMPHOENIX DL100-2S0007B: Product Specifications

| Specification             | Value                                |

| :------------------------ | :----------------------------------- |

| Model Number              | DL100-2S0007B                        |

| Rated Power               | 0.75kW                               |

| Input Voltage             | 200-240V AC                          |

| Output Voltage            | 200-240V AC (Input Voltage Dependent) |

| Output Frequency Range    | 0-400Hz                              |

| Control Method            | V/f Control, Vector Control          |

| Braking Unit              | Built-in                             |

| Braking Torque            | 100% of Rated Motor Torque           |

| Ambient Temperature Range | -10°C to +40°C                       |

| Protection Class          | IP20                                 |

Core Features & Market Positioning

The SIMPHOENIX DL100-2S0007B distinguishes itself through its integrated brake unit, a significant advantage that reduces the need for external braking components and simplifies wiring and installation. This feature is particularly valuable in applications where rapid and reliable stopping is paramount, such as material handling systems, conveyors, and machine tools. The drive's dual control modes, V/f and vector control, allow for optimized performance whether it's a simple fan/pump application or a more demanding load requiring precise torque control. Its positioning in the market emphasizes cost-effectiveness without compromising on essential features, making it an attractive option for small to medium-sized enterprises seeking reliable and integrated motor control solutions. SIMPHOENIX's commitment to robust design ensures this VFD can withstand harsh industrial conditions, further solidifying its value proposition.

Key Application Scenarios

This 0.75kW frequency drive with a built-in brake unit is ideally suited for a wide array of industrial applications. It excels in controlling the speed of asynchronous motors in conveyor systems, ensuring smooth material flow and precise positioning. For machine tools, the integrated braking capability is crucial for quick tool changes and ensuring operator safety during operation. Packaging machinery benefits from the drive's ability to manage precise start-stop sequences and variable speed requirements. Furthermore, it finds application in pump and fan control where energy savings through speed modulation are desired, combined with the need for controlled shutdowns. Its robustness and integrated features also make it a strong candidate for textile machinery and other automated production lines where reliable motor speed management and braking are critical.

Practical System Integration Guidance

Integrating the SIMPHOENIX DL100-2S0007B into existing systems is streamlined by its user-friendly design. For wiring, ensure the main power supply is correctly connected to the L1/L2 terminals, and the motor is wired to the U/V/W terminals. The integrated brake unit's control terminals should be connected according to the manual, typically involving connections to the drive's brake control output and motor terminal. Programming the drive involves setting key parameters such as motor nominal current, rated frequency, and the desired acceleration/deceleration times. For applications requiring the brake unit, configuring the brake release delay and engagement time parameters is essential for safe and efficient operation. Referencing the user manual for specific parameter settings related to motor tuning and braking control will ensure optimal performance and longevity.

Operation and Risk Mitigation

Operating the SIMPHOENIX DL100-2S0007B frequency drive requires adherence to safety protocols. Before power-up, double-check all wiring connections to prevent short circuits or incorrect phase connections. The drive's built-in brake unit enhances safety by providing immediate stopping power, but it is crucial to set appropriate deceleration ramps to avoid mechanical shock. Common troubleshooting involves monitoring error codes displayed on the VFD. For instance, an "OL" (Overload) fault may indicate an undersized motor or excessive load, requiring a review of application parameters or motor capacity. An "OC" (Overcurrent) fault often points to rapid acceleration or a short circuit. Ensure proper ventilation around the drive to prevent overheating, and always disconnect power before performing any maintenance or inspection.

Scalability & Long-Term Value

The SIMPHOENIX DL100-2S0007B offers inherent value through its robust design and efficient operation, contributing to long-term cost savings via energy efficiency and reduced maintenance. While this specific model is a 0.75kW unit, SIMPHOENIX offers a range of VFDs, allowing for scalability to higher power requirements by selecting appropriately sized drives within the DL100 series or other compatible SIMPHOENIX product lines. Its compatibility with standard industrial communication protocols (if supported, check specific model documentation) facilitates integration into larger automation systems and IIoT platforms, enabling remote monitoring, diagnostics, and data acquisition for predictive maintenance and process optimization. This forward-looking capability ensures that incorporating the DL100-2S0007B into a system positions it for future digital integration and enhancements.

Frequently Asked Questions

What is the primary function of the SIMPHOENIX DL100-2S0007B?

This VFD controls motor speed precisely. It also features a built-in brake unit for rapid stops.

Its main purpose is to offer variable speed control with integrated safety braking. This enhances efficiency and operational safety.

The drive is suitable for applications needing accurate speed adjustment and controlled deceleration. It supports both V/f and vector control.

How does the built-in brake unit enhance safety?

The integrated brake provides immediate stopping torque. This is critical for sudden emergency stops.

It reduces the risk of accidents by quickly halting machinery. This is especially important in material handling.

Compared to external brakes, it offers a more compact and reliable solution. This simplifies installation and maintenance.

What are the main advantages of the DL100-2S0007B over standard drives?

It includes a brake unit, saving on external component costs. Installation is simpler with fewer connections.

The drive offers precise motor control for various applications. Its dual control modes provide flexibility.

Its compact IP20 design fits easily into control panels. Robust construction ensures longevity in industrial settings.

Can this VFD be used with any 0.75kW motor?

Yes, it is designed for 0.75kW motors within its voltage range. Ensure motor specifications match drive capabilities.

Always check motor nameplate data against VFD parameters. This includes voltage, frequency, and current ratings.

Proper motor tuning within the VFD is essential for optimal performance. This ensures safe and efficient operation.

What are typical error codes and their meanings?

"OL" usually means overload. Check for excessive load or motor issues.

"OC" indicates overcurrent. Review acceleration settings or look for shorts.

Consult the manual for a full list of fault codes. Proper diagnosis prevents further damage.

How do I connect the SIMPHOENIX DL100-2S0007B to a motor?

Wire the motor to U, V, and W terminals on the VFD. Ensure correct phase sequence.

Connect the main power supply to L1 and L2. Verify input voltage compatibility.

Refer to the wiring diagram in the manual for precise connections. Double-check all connections before powering up.

What are the power requirements for the DL100-2S0007B?

It requires a 200-240V AC single-phase input. This powers the VFD itself.

The drive then outputs three-phase power to the motor. Ensure your power source meets these specifications.

Always use appropriate circuit protection for the input power. This prevents damage to the drive.

How is the braking torque specified and utilized?

The drive provides 100% of the motor's rated torque. This ensures strong braking force.

Braking torque is activated during deceleration or stops. It allows for quick and safe halting of loads.

Parameters control brake engagement and release timing. This prevents mechanical shock and ensures smooth operation.

What industrial applications are best suited for this drive?

Conveyor systems benefit from precise speed and stopping. Packaging machinery needs controlled start/stop.

Machine tools require reliable braking for safety. Pumps and fans can be controlled for energy saving.

Its integrated features suit various automated manufacturing processes.

Does SIMPHOENIX offer support for product integration?

Yes, technical documentation is available. User manuals provide detailed guidance.

Contact SIMPHOENIX support for specific application queries. They can assist with complex integrations.

Many distributors also offer technical assistance. Check with your supplier for support options.