SIMPHOENIX DL100-2S0040 High Performance Industrial Control VFD 4kW

The SIMPHOENIX DL100-2S0040 High Performance Industrial Control VFD 4kW stands as a robust solution for demanding industrial automation tasks, offering exceptional performance and reliability. This Variable Frequency Drive (VFD) boasts a rated power of 4kW, a voltage rating of 2S0040, and is engineered for precise motor speed control across a wide array of applications. Its advanced features, including sophisticated control algorithms and comprehensive protection functions, ensure optimal operational efficiency and extended equipment lifespan. The DL100-2S0040 is designed to meet the rigorous standards of modern industrial environments, providing a scalable and integrated approach to motor management.

Product Specifications

| Feature             | Specification             |

| :------------------ | :------------------------ |

| Model Number        | DL100-2S0040              |

| Rated Power         | 4kW                       |

| Voltage Rating      | 2S0040                    |

| Input Voltage       | 3-Phase 380-440V AC       |

| Output Frequency    | 0-400Hz                   |

| Control Method      | V/f, Sensorless Vector    |

| Overload Capacity   | 150% for 60s, 180% for 3s |

| Protection Features | Overvoltage, undervoltage, overcurrent, overload, overheat, short circuit, phase loss |

| Communication       | RS485 (Modbus RTU)        |

| Dimensions (H x W x D)| 220 x 160 x 150 mm        |

| Operating Temp.     | -10°C to 50°C             |

Core Features & Market Positioning

The SIMPHOENIX DL100-2S0040 differentiates itself through its dual control modes: V/f and Sensorless Vector control. This versatility allows it to adapt to applications requiring simple speed regulation as well as those demanding high torque at low speeds and precise dynamic response. Its robust overload capacity of 150% for 60 seconds and 180% for 3 seconds ensures it can handle transient load surges without tripping, a critical advantage in heavy-duty industrial settings. Positioned as a high-performance, cost-effective solution, the DL100-2S0040 competes effectively with premium VFD brands by offering advanced features without an exorbitant price tag. Its integrated RS485 communication port facilitates seamless integration into supervisory control and data acquisition (SCADA) systems and other industrial networks, enhancing its appeal for smart manufacturing environments.

Key Application Scenarios

This 4kW VFD is exceptionally well-suited for a diverse range of industrial applications where precise motor control and robust performance are paramount. It excels in driving pumps and fans in HVAC systems, water treatment plants, and agricultural irrigation, where variable speed operation leads to significant energy savings and improved process control. In the manufacturing sector, the SIMPHOENIX DL100-2S0040 is ideal for conveyor systems, machine tools, packaging machinery, and textile production lines, providing the necessary torque and speed accuracy for complex operations. Its ability to handle fluctuating loads makes it a prime choice for extruders and mixers in the plastics and chemical industries.

Practical System Integration Guidance

Integrating the SIMPHOENIX DL100-2S0040 into existing systems is streamlined by its clear terminal layout and comprehensive documentation. For installation, ensure the VFD is mounted in a clean, well-ventilated environment, away from excessive dust, moisture, and electromagnetic interference. Proper grounding is essential to prevent electrical noise and ensure safety; connect the ground terminal to a reliable earth ground. Wiring the power input (L1, L2, L3) and motor output (U, V, W) should follow the indicated terminals to prevent damage. For control signals, utilize the digital or analog inputs as per the application requirements, referencing the manual for specific voltage levels and wiring diagrams. Programming key parameters, such as motor nameplate data, acceleration/deceleration times, and operational modes, is done via the VFD's keypad or through the Modbus RTU interface using compatible software.

Operation and Risk Mitigation

Safe and efficient operation of the SIMPHOENIX DL100-2S0040 relies on adhering to operational guidelines and understanding its protection features. Always ensure the VFD is powered off and capacitors are discharged before performing any wiring or maintenance. The drive incorporates numerous protection mechanisms, including overvoltage, undervoltage, overload, and overheat protection, which automatically halt operation to prevent damage. Familiarize yourself with common fault codes, such as "OC" (Overcurrent) or "OV" (Overvoltage), and their corresponding corrective actions detailed in the user manual. For instance, an "OC" fault might indicate an overload condition or an incorrectly sized motor, requiring an inspection of the load or motor parameters. Regular inspection of cooling fans and air vents ensures optimal thermal management, mitigating the risk of overheating.

Scalability & Long-Term Value

The SIMPHOENIX DL100-2S0040 offers significant long-term value through its inherent scalability and compatibility with evolving industrial automation trends. Its standard RS485 Modbus RTU communication port allows for easy integration into larger control systems, enabling centralized monitoring and management. This makes it suitable for phased upgrades and expansions of automation infrastructure. Furthermore, its robust design and comprehensive protection features contribute to a long operational lifespan, reducing the total cost of ownership. For facilities moving towards Industry 4.0 initiatives, the DL100-2S0040 can serve as a foundational component, with its data output capabilities supporting integration with IIoT platforms for predictive maintenance and advanced analytics, enhancing overall plant efficiency and agility.

Frequently Asked Questions

What is the typical input voltage range for the SIMPHOENIX DL100-2S0040?

The SIMPHOENIX DL100-2S0040 is designed for three-phase, 380-440V AC power supplies. This voltage range is standard for many industrial applications globally. Ensure your local power grid consistently supplies within this specified range for optimal performance and to avoid potential damage to the unit.

Understanding the voltage requirements is crucial for proper system design and preventing operational issues. Always verify the voltage of your power source against the VFD's specifications before installation. This ensures compatibility and protects the drive from overvoltage or undervoltage conditions during operation.

Referencing the product manual or consulting with a qualified electrician can help confirm power supply compatibility. Accurate power source matching is a fundamental step in ensuring the longevity and reliability of the SIMPHOENIX DL100-2S0040 in any industrial setup.

How does Sensorless Vector control benefit motor performance in applications using the DL100-2S0040?

Sensorless Vector control provides high torque at low speeds without needing a motor encoder. This results in precise speed regulation even under varying loads, crucial for applications like conveyors or CNC machines. It improves dynamic response and reduces overshoot during speed changes.

This advanced control method optimizes motor efficiency, especially at lower speeds, leading to energy savings. It simplifies installation by eliminating the need for an additional speed feedback sensor, thus reducing complexity and potential points of failure in the system.

Applications requiring accurate positioning or tightly controlled speed under dynamic conditions will see significant performance improvements. The DL100-2S0040's implementation of Sensorless Vector control makes it a powerful choice for advanced automation tasks.

What are the primary safety precautions when installing or servicing the SIMPHOENIX DL100-2S0040 VFD?

Always disconnect power and wait for the internal capacitors to discharge before any wiring or maintenance. Ensure the VFD is properly grounded to prevent electrical hazards and interference. Use appropriate personal protective equipment (PPE) during all work.

Verify that all wiring connections are secure and correctly made according to the wiring diagram provided in the manual. Improper connections can lead to equipment damage, system malfunctions, or safety risks. Do not operate the VFD without its protective covers in place.

Before powering up, double-check all safety interlocks and operational parameters to ensure the VFD is configured for safe operation within its intended application. Regularly inspect the unit for any signs of damage or wear, and address any issues promptly.