SIMPHOENIX DL100-4T0015B Frequency Converter VFD 1.5kW

The SIMPHOENIX DL100-4T0015B Frequency Converter VFD 1.5kW stands as a robust and efficient solution for industrial motor control, offering precise speed regulation and enhanced energy savings. This Variable Frequency Drive (VFD) is engineered for demanding applications, boasting a powerful 1.5kW output capacity and advanced control algorithms. Key advantages include its compact design, superior thermal management, and intuitive user interface, making it a preferred choice for integrators and end-users alike. The DL100-4T0015B features robust protection mechanisms, including overload, overvoltage, and undervoltage protection, ensuring operational reliability and longevity. Its technical specifications highlight a wide input voltage range of 380-480V AC, an output frequency of 0-400Hz, and an IP20 protection rating, suitable for various industrial environments.

Product Specifications

| Feature              | Specification                               |

| :------------------- | :------------------------------------------ |

| Model                | SIMPHOENIX DL100-4T0015B                    |

| Power Rating         | 1.5 kW                                      |

| Input Voltage        | 380-480V AC (3-Phase)                       |

| Output Voltage       | 0-480V AC (3-Phase)                         |

| Output Frequency     | 0-400 Hz                                    |

| Rated Current        | 3.4 A                                       |

| Overload Capacity    | 150% for 60 seconds                         |

| Control Method       | V/f Control, Vector Control (Sensorless)    |

| Protection Class     | IP20                                        |

| Ambient Temperature  | -10°C to +40°C                              |

| Mounting             | Wall or DIN rail mounting                   |

Core Features & Market Positioning

The SIMPHOENIX DL100-4T0015B distinguishes itself through its advanced control modes, including sensorless vector control, which delivers superior torque performance and accuracy, even at low speeds. This positions it as a competitive option for applications demanding high precision and responsiveness, moving beyond basic V/f control. Its integrated braking unit provides dynamic braking capabilities, enhancing stopping performance and safety. The VFD's robust design, featuring enhanced heat dissipation through its specialized heatsink, ensures stable operation under continuous load conditions. This focus on reliability and performance makes the DL100-4T0015B a compelling choice for industries seeking to optimize motor efficiency and extend equipment lifespan.

Key Application Scenarios

This 1.5kW VFD is exceptionally well-suited for a diverse range of industrial applications where precise motor speed control and energy efficiency are paramount. Common use cases include variable speed drives for pumps and fans in HVAC systems, conveyor belt systems in manufacturing and logistics, machine tools requiring accurate speed adjustments, and extruders in the plastics industry. Its ability to precisely control motor speed directly translates to significant energy savings by matching motor output to actual process demand, reducing wasted electricity. The SIMPHOENIX DL100-4T0015B's versatility allows it to be integrated into various machinery, from small packaging equipment to larger processing units, optimizing performance and reducing operational costs.

Practical System Integration Guidance

Integrating the SIMPHOENIX DL100-4T0015B into an existing system involves careful attention to wiring and parameter configuration. Ensure the input power supply is within the specified 380-480V AC range and properly grounded. Connect the three-phase motor leads to the VFD's output terminals (T1, T2, T3). For safety, always use shielded motor cables to minimize electromagnetic interference. Initial commissioning requires setting essential parameters such as motor rated current, rated frequency, and base frequency, typically found in the motor's nameplate data. For advanced applications, configuring parameters for sensorless vector control can optimize torque and dynamic response. Always refer to the official manual for detailed wiring diagrams and parameter lists.

Operation and Risk Mitigation

Safe operation of the SIMPHOENIX DL100-4T0015B VFD is critical. Before powering on, verify all connections and ensure the motor is properly installed and mechanically sound. During operation, monitor for any unusual noise, vibration, or excessive heat from the VFD or motor. The VFD is equipped with several protection functions, including overload (OL1, OL2), overvoltage (OV), undervoltage (UV), and motor over-temperature (OT) faults, which will trigger an alarm and halt operation. Should a fault occur, consult the VFD's manual to identify the specific error code and follow recommended troubleshooting steps, which often involve checking the relevant protection parameter and the physical condition of the motor and wiring.

Scalability & Long-Term Value

The SIMPHOENIX DL100-4T0015B offers significant long-term value through its robust design and compatibility with modern industrial automation trends. While not directly a "scalable" hardware unit in terms of power, its integration capabilities with PLC systems via standard communication protocols like Modbus RTU allow for centralized control and monitoring. This enables the VFD to be a component within larger, scalable automation architectures. Its energy-saving capabilities contribute to reduced operational expenditure over the equipment's lifespan, while its reliable performance minimizes downtime and maintenance costs. For industries moving towards IIoT and Industry 4.0, the DL100-4T0015B provides the foundational motor control necessary for data acquisition and smart manufacturing initiatives.

FAQs

Q1: What is the primary function of the SIMPHOENIX DL100-4T0015B?

It precisely controls the speed of AC induction motors. This allows for optimized performance and energy savings in industrial applications. It also provides advanced motor protection features.

This VFD offers variable frequency and voltage output. It enables fine-tuning of motor output to match process demands. This reduces unnecessary power consumption significantly.

The SIMPHOENIX DL100-4T0015B is ideal for pumps, fans, conveyors, and machine tools. Its core role is to enhance operational efficiency and equipment longevity.

Q2: What are the input voltage requirements for this VFD?

The VFD operates on a 3-phase AC input power supply. It requires a voltage range of 380V to 480V. Always verify your power source matches these specifications.

Incorrect input voltage can damage the VFD and connected motor. Ensure stable and appropriate power is supplied before initial startup. Consult an electrician if unsure about your power supply.

This input voltage range makes the DL100-4T0015B suitable for many industrial power grids worldwide. It provides flexibility for international installations.

Q3: Can this VFD be used with single-phase motors?

No, the SIMPHOENIX DL100-4T0015B is designed exclusively for 3-phase AC motors. It requires a 3-phase power input and outputs a 3-phase power supply to the motor.

Attempting to connect a single-phase motor to this VFD will result in damage to both the motor and the drive. Single-phase motors have different winding configurations and starting mechanisms.

If you need to control a single-phase motor, you would require a different type of VFD specifically designed for single-phase output, or a phase converter if using a 3-phase VFD.

Q4: What is the maximum motor power this VFD can control?

The SIMPHOENIX DL100-4T0015B has a power rating of 1.5kW. This corresponds to approximately 2 horsepower for standard motor applications.

It's crucial to match the VFD's power rating to the motor's power rating to avoid overloading. Select a VFD with a rating equal to or slightly higher than the motor's nameplate power.

For motors operating at the upper limit or in high-torque applications, consider derating the VFD or choosing a VFD with a higher power capacity for reliability.

Q5: What is sensorless vector control and why is it important?

Sensorless vector control provides precise motor speed and torque regulation without the need for motor-mounted speed sensors. It uses advanced algorithms to estimate motor speed.

This control method improves dynamic response, maintains torque at low speeds, and enhances overall motor performance. It's ideal for applications requiring accurate speed holding.

It simplifies installation by eliminating the need for encoder wiring and setup. This reduces complexity and potential failure points in the system.

Q6: How do I set up basic parameters for motor operation?

First, ensure the VFD is powered off. Access the parameter menu and locate the motor data settings. Key parameters include motor rated power, rated voltage, rated frequency, and rated current.

Input these values accurately from the motor's nameplate. Incorrect data will lead to poor performance, potential motor overheating, or VFD faults. Always double-check your entries.

After setting motor data, you may need to set acceleration and deceleration times. Then, save the parameters and power on the VFD to test basic operation.

Q7: What safety precautions should be taken when installing this VFD?

Always disconnect power from the VFD and the motor before performing any installation or maintenance. Ensure proper grounding of the VFD and motor.

Use appropriate wire gauges and cable types as specified in the manual. Employ shielded motor cables to prevent electromagnetic interference (EMI).

Install the VFD in a well-ventilated area, away from direct sunlight and corrosive materials. Follow all local electrical codes and regulations.

Q8: What are common fault codes and how can they be resolved?

Common faults include OL (Overload), OV (Overvoltage), UV (Undervoltage), and OT (Motor Over-Temperature). The specific code appears on the VFD display.

For OL, check if the motor load is too high, the acceleration time is too short, or if the motor current exceeds the VFD's rated capacity. Reduce load or adjust parameters.

For OV/UV, check the input power supply voltage. For OT, ensure adequate motor cooling and check motor insulation. Refer to the manual for detailed code explanations and troubleshooting steps.

Q9: Can the SIMPHOENIX DL100-4T0015B be controlled remotely?

Yes, remote control is achievable through digital inputs and communication interfaces. Digital inputs can be configured for start/stop commands and speed selection.

The VFD typically supports communication protocols like Modbus RTU. This allows integration with PLCs or SCADA systems for advanced remote monitoring and control.

Setting up remote control involves configuring specific parameters for digital inputs or communication settings. Refer to the VFD's communication manual for detailed instructions.

Q10: How does this VFD contribute to energy savings?

It enables precise speed control, matching motor output to the actual load requirements. This avoids running motors at full speed unnecessarily.

By reducing speed, energy consumption is drastically cut, as power draw is proportional to the cube of speed for many loads like fans and pumps. Significant operational cost reductions are possible.

The VFD also optimizes motor efficiency across its speed range, further contributing to reduced energy usage and a lower carbon footprint for industrial operations.