SCHNEIDER ATV-610D18N4 High Efficiency Energy Saving Industrial VFD 39.2A 18.5kW

The SCHNEIDER ATV-610D18N4 is a high-efficiency, energy-saving industrial Variable Frequency Drive (VFD) designed for demanding applications, delivering robust performance and significant operational cost reductions. This drive boasts a 39.2A current rating and a powerful 18.5kW (25 HP) capacity, making it suitable for a wide range of motor control needs across various industrial sectors. Its advanced features prioritize energy optimization, precise motor control, and reliable operation in challenging environments.

Product Specifications

| Parameter                 | Value                 |

| :------------------------ | :-------------------- |

| Product Series            | Altivar Process ATV610 |

| Model Number              | ATV610D18N4           |

| Rated Power (kW)          | 18.5 kW               |

| Rated Power (HP)          | 25 HP                 |

| Rated Current (A)         | 39.2 A                |

| Input Voltage             | 380-415 V AC (3-phase) |

| Output Frequency          | 0.1-500 Hz            |

| Protection Class          | IP21 / UL Type 1      |

| Dimensions (H x W x D)    | 578 x 270 x 240 mm    |

| Weight                    | 17.5 kg               |

Core Features & Market Positioning

The SCHNEIDER ATV610D18N4 stands out in the industrial VFD market due to its superior energy-saving capabilities and advanced control algorithms. It leverages Schneider Electric's renowned expertise in automation and drives technology, positioning it as a premium solution for applications where efficiency and reliability are paramount. Its integrated features, such as advanced motor tuning and energy management functions, directly translate to reduced operating expenses and a lower carbon footprint. The drive’s robust design ensures longevity and consistent performance, even under heavy industrial loads, differentiating it from less durable competitors. This VFD is engineered to meet the evolving demands of Industry 4.0, offering seamless integration with smart manufacturing systems.

Key Application Scenarios

This VFD is ideally suited for a multitude of industrial applications, particularly those requiring precise speed control and significant energy savings. Common use cases include pump and fan control in water treatment plants, HVAC systems, and building automation, where variable torque loads can lead to substantial energy efficiency gains. It is also extensively applied in conveyor systems, material handling, and processing machinery within manufacturing environments, optimizing throughput and reducing wear and tear on equipment. Furthermore, its robust performance makes it a strong choice for compressor control and other variable speed applications in sectors such as oil and gas, mining, and general manufacturing, where consistent and efficient operation is critical.

Practical System Integration Guidance

Integrating the SCHNEIDER ATV610D18N4 into existing or new systems is facilitated by its user-friendly design and comprehensive connectivity options. For installation, ensure a clean, well-ventilated environment, adhering to the specified clearance distances for proper heat dissipation. Wiring should follow the terminal connection diagrams provided in the user manual, paying close attention to power input, motor output, and control signal connections. The drive supports various communication protocols, enabling seamless integration with PLC systems and SCADA networks for remote monitoring and control. Initial commissioning typically involves setting basic motor parameters, input/output configurations, and safety functions via the integrated keypad or through PC-based software like SoMove.

Operation and Risk Mitigation

Safe and efficient operation of the SCHNEIDER ATV610D18N4 is paramount. Always ensure that the drive is properly grounded and that all safety interlocks are functional before powering up. During operation, monitor drive parameters through the HMI or connected software to detect any anomalies. Common fault codes, such as "Overcurrent" (FC01) or "Overvoltage" (FC02), often indicate issues with motor load, wiring, or power supply conditions that require prompt investigation. Referencing the detailed fault code descriptions in the product manual is crucial for accurate troubleshooting and risk mitigation. Regular maintenance, including cleaning air filters and checking connections, will further ensure safe and reliable performance.

Scalability & Long-Term Value

The SCHNEIDER ATV610D18N4 offers significant scalability and long-term value for industrial operations. Its compatibility with Schneider Electric's broader EcoStruxure™ platform allows for easy integration into digital manufacturing ecosystems, enabling advanced data analytics, predictive maintenance, and enhanced process optimization. The drive's modular design may also facilitate future upgrades or expansions, ensuring it remains a relevant component within evolving automation architectures. By providing precise motor control and maximizing energy efficiency, this VFD directly contributes to reduced operational expenditures and a longer equipment lifespan, offering a compelling return on investment over its service life.

FAQs

Q1: What are the primary benefits of using the SCHNEIDER ATV-610D18N4?

A1: This VFD offers substantial energy savings through precise motor speed control. It enhances operational efficiency by optimizing process performance. The drive also ensures extended equipment lifespan and reduced maintenance needs.

Q2: What types of motors can be controlled by the ATV-610D18N4?

A2: It is designed for three-phase AC induction motors. The drive supports both standard and permanent magnet synchronous motors. Ensure motor nameplate data matches drive capacity.

Q3: Can this VFD be controlled remotely?

A3: Yes, remote control is fully supported. It integrates with PLC systems via communication options. Fieldbus modules enable robust network integration.

Q4: What is the maximum output frequency of the ATV-610D18N4?

A4: The drive can deliver an output frequency of up to 500 Hz. This allows for very high-speed motor operation. It suits specialized industrial applications requiring rapid speed changes.

Q5: How does the energy saving feature work in this VFD?

A5: It adjusts motor speed precisely to the load demand. This reduces energy consumption significantly compared to fixed-speed operation. Intelligent algorithms optimize power factor and minimize losses.

Q6: What environmental conditions are suitable for this drive?

A6: It's rated for IP21 protection, suitable for indoor use. Ambient temperature range is typically -10°C to 50°C. Ensure proper ventilation to prevent overheating.

Q7: What safety features are integrated into the ATV-610D18N4?

A7: It includes integrated safety functions like STO (Safe Torque Off). This prevents unexpected motor starts during maintenance. Emergency stop functionality is also standard.

Q8: How do I perform a basic motor auto-tuning on this VFD?

A8: Access the motor parameter menu and select auto-tuning. Ensure the motor is connected and powered. The drive will then measure motor characteristics automatically.

Q9: What are common causes for overcurrent faults?

A9: Overcurrent faults often stem from overloaded motors. Incorrect motor or drive parameters can also trigger them. Check wiring and motor condition if this occurs.

Q10: Can the ATV-610D18N4 be integrated with SCADA systems?

A10: Yes, it integrates seamlessly with SCADA. It supports standard industrial communication protocols. This allows for centralized monitoring and control.