DANFOSS FC-302P4K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX 4kW 500V Three Phase Automation Inverter FC-302
The DANFOSS FC-302P4K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX 4kW 500V Three Phase Automation Inverter is a high-performance variable frequency drive designed for demanding industrial automation applications. This inverter boasts exceptional control precision, robust build quality, and advanced energy-saving capabilities, making it a superior choice for optimizing motor performance and reducing operational costs. Its core advantages lie in its flexible configuration, extensive communication options, and superior thermal management. Key technical parameters include a power rating of 4kW, an operating voltage of 500V, and a three-phase input/output configuration, ensuring broad compatibility with industrial power systems.
Product Specifications
| Parameter | Value |
| :------------------------ | :------------------------------------- |
| Model Number | FC-302P4K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX |
| Power Rating | 4 kW |
| Input Voltage | 500V (Three Phase) |
| Output Voltage | 500V (Three Phase) |
| Frame Size | Typically associated with FC302 series |
| IP Protection Rating | H2 (Indicates specific enclosure type) |
| Control Method | Advanced VVCplus, Vector Control |
| Operating Temperature | Varies with specific configuration |
| Communication Options | E20 (Standard fieldbus support) |
| Enclosure Type | XGC (Specific enclosure code) |
| Options/Features | XXXSXXXXAXBXCXXXXDX (Specific options) |
Core Features & Market Positioning
The DANFOSS FC-302P4K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX stands out in the automation inverter market due to its sophisticated control algorithms, particularly its VVCplus (Voltage-Vector Control) technology, which ensures precise motor speed and torque regulation even under fluctuating load conditions. This advanced control minimizes energy consumption and extends motor lifespan, positioning it as a premium solution for applications where efficiency and reliability are paramount. The inverter's modular design and extensive range of options, denoted by the complex model suffix, allow for highly tailored configurations to meet specific industrial requirements, differentiating it from more generalized drives. Its robust construction and comprehensive diagnostics contribute to a high Mean Time Between Failures (MTBF), a critical factor in industrial uptime.
Key Application Scenarios
This automation inverter is ideally suited for a wide array of industrial applications requiring precise motor control and high efficiency. It excels in pump and fan applications, where variable speed drives can deliver significant energy savings by matching motor output to actual demand. Furthermore, its advanced vector control capabilities make it an excellent choice for conveyor systems, mixers, extruders, and material handling equipment in sectors such as food and beverage, manufacturing, and water treatment. The DANFOSS FC-302P4K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX’s ability to handle dynamic loads and maintain stable operation under challenging conditions ensures optimal performance in these critical industrial processes.
Practical System Integration Guidance
Integrating the DANFOSS FC-302P4K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX involves careful attention to wiring, parameter configuration, and environmental considerations. Ensure the power supply is correctly connected to the designated terminals, observing proper grounding practices to prevent electrical noise and ensure safety. Motor wiring should be performed according to the inverter's manual, using shielded cables for longer runs to mitigate electromagnetic interference. Initial commissioning typically requires setting fundamental parameters such as motor data, ramp times, and control modes. For advanced integration, utilizing the E20 fieldbus option allows seamless communication with PLCs and SCADA systems, enabling remote monitoring and control. Always consult the official Danfoss documentation for detailed wiring diagrams and parameter setup for your specific application.
Operation and Risk Mitigation
Safe and effective operation of the DANFOSS FC-302P4K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX hinges on adhering to operational guidelines and understanding potential risks. Prior to energizing the inverter, verify all connections and ensure the local emergency stop is functional. During operation, monitor for any unusual noises or vibrations from the motor or inverter, and be aware of fault codes displayed on the HMI. Common fault codes often relate to overcurrent, overvoltage, undervoltage, or motor thermal overload. Implementing a regular maintenance schedule, including checking for dust accumulation and ensuring adequate ventilation around the unit, is crucial for preventing overheating and premature failure. Always ensure the inverter is properly de-energized and discharged before performing any maintenance.
Scalability & Long-Term Value
The DANFOSS FC-302P4K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX offers significant scalability and long-term value for industrial operations. Its modular design facilitates the addition of option modules for enhanced communication protocols or I/O expansion, allowing the system to adapt to evolving operational needs without requiring a complete inverter replacement. Compatibility with Danfoss’s wider ecosystem of automation components and software, such as the Danfoss VLT® Energy Management, ensures smooth integration into existing infrastructure and future upgrades. This forward-thinking design, coupled with the inverter's inherent energy efficiency and robust construction, contributes to a lower total cost of ownership and a reliable return on investment over the product's lifecycle.
FAQs
Q1: What are the primary advantages of the DANFOSS FC-302 inverter series?
This series offers superior motor control. Its advanced VVCplus technology ensures precise speed and torque regulation.
The inverters are designed for high energy efficiency. They significantly reduce power consumption.
Robust construction and modularity provide reliability and flexibility. This ensures long-term operational value.
Q2: How do I connect a three-phase motor to the FC-302P4K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX?
Ensure the power supply is stable and within the 500V range. Connect the motor phases (U, V, W) to the inverter's output terminals.
Use shielded motor cables, especially for longer distances. This minimizes electromagnetic interference.
Always refer to the specific wiring diagram in the product manual. Double-check all connections before powering up.
Q3: What are the common fault codes for this Danfoss inverter?
Common faults include overcurrent (F001) and overvoltage (F002). These indicate issues with the motor or power supply.
Motor thermal overload (F003) and heatsink temperature warnings are also frequent. Check motor parameters and cooling.
Refer to the user manual for a complete list and troubleshooting steps. Accurate diagnosis is key.
Q4: Can this inverter be used for pump and fan applications?
Yes, it is highly suitable for variable speed pump and fan control. It delivers significant energy savings.
The precise control allows matching motor speed to system demand. This optimizes performance and reduces wear.
Its robust design ensures reliable operation in demanding environmental conditions. It's a great fit for HVAC.
Q5: What communication protocols does the E20 option support on this inverter?
The E20 option typically provides support for common industrial fieldbus protocols. This facilitates integration with PLC systems.
Examples include PROFIBUS, PROFINET, EtherNet/IP, and DeviceNet, depending on the exact configuration. Consult the manual for specifics.
This allows for seamless remote monitoring, control, and diagnostics within an automation network. It enhances system flexibility.
Q6: How important is motor parameterization for the FC-302?
Accurate motor parameterization is crucial for optimal performance. It enables the inverter to precisely control torque and speed.
Correctly entered motor data ensures the drive operates efficiently and safely. It minimizes energy loss.
Incorrect parameters can lead to reduced performance, increased motor heating, or even fault conditions. Always use nameplate data.
Q7: What are the environmental considerations for installing this inverter?
Install the inverter in a clean, dry environment free from excessive dust or corrosive fumes. Adequate ventilation is critical.
Ensure the ambient temperature is within the specified operating range. Avoid direct sunlight or proximity to heat sources.
Protect the unit from moisture and high humidity to prevent damage and ensure longevity. Follow IP rating guidelines.
Q8: How can I achieve energy savings with the DANFOSS FC-302P4K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX?
Utilize the variable speed control to match motor output to the actual load. This is especially effective for pumps and fans.
Employ built-in energy-saving functions and sleep modes. These features automatically reduce power consumption.
Optimize control parameters and acceleration/deceleration ramps. Fine-tuning reduces unnecessary energy expenditure.
Q9: What is the purpose of the complex model suffix (e.g., H2XGCXXXSXXXXAXBXCXXXXDX)?
The suffix denotes specific hardware options, features, and configurations. It tailors the inverter to precise application needs.
It indicates details like enclosure type, IP rating, communication modules, and other special functionalities. This ensures customisation.
Referencing this suffix is essential for ordering the correct unit and understanding its full capabilities. It's a detailed product code.
Q10: What maintenance is required for this automation inverter?
Regularly inspect the inverter for dust accumulation on heatsinks and filters. Clean as needed to ensure proper cooling.
Periodically check all electrical connections for tightness. Loose connections can cause overheating or faults.
Perform software updates if available and necessary. Follow manufacturer guidelines for periodic checks.
