DANFOSS FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX 5.5kW VLT AutomationDrive FC-302 3AC 500V

The DANFOSS FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX 5.5kW VLT AutomationDrive is a high-performance variable frequency drive engineered for demanding industrial applications. This robust 3-phase AC drive operates at 500V and offers exceptional control and energy efficiency. Key advantages include precise motor speed regulation, reduced mechanical stress on machinery, and significant power savings through optimized energy consumption. Core features encompass advanced VLT® Dynamic hogi functionality, integrated safety features, and a user-friendly interface for straightforward setup and operation. With a rated power of 5.5kW and IP20 enclosure, it is designed for reliability in challenging environments.

| Specification | Value |

|---|---|

| Product Number | FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX |

| Power Rating | 5.5 kW |

| Input Voltage | 3 x 400-500 V AC |

| Output Frequency | 0-500 Hz |

| Enclosure Class | IP20 |

| Control Method | V/f, Vector Control, Dynamic hogi |

| Ambient Temperature Range | -25 to +50 °C |

| Dimensions (H x W x D) | 461 x 250 x 245 mm |

Core Features & Market Positioning

The DANFOSS VLT AutomationDrive FC-302 series, represented by the FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX model, distinguishes itself through its advanced control algorithms and robust construction. Its VLT® Dynamic hogi technology enables precise torque and speed control, even under fluctuating load conditions, a critical advantage in applications requiring consistent performance. This drive is positioned as a premium solution for industries prioritizing energy efficiency, operational reliability, and extended equipment lifespan. The inherent flexibility of the FC-302 series allows it to adapt to a wide array of motor types and control strategies, making it a versatile choice for system integrators and end-users seeking a future-proof variable speed drive. Its modular design also facilitates customization and upgrades, enhancing its long-term value proposition in a rapidly evolving industrial landscape.

Key Application Scenarios

The DANFOSS FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX 5.5kW VLT AutomationDrive excels in a broad spectrum of industrial applications where precise motor control and energy savings are paramount. It is ideally suited for pumps, fans, and compressors in HVAC systems, water treatment plants, and building automation, where its ability to precisely match motor speed to demand significantly reduces energy consumption. In material handling, the drive ensures smooth acceleration and deceleration for conveyors and cranes, protecting both the product and the machinery. Manufacturing environments benefit from its accurate process control in mixers, extruders, and machine tools, leading to improved product quality and reduced waste. Its robust design also makes it suitable for demanding conditions found in the mining and oil & gas sectors, where reliability is non-negotiable.

Practical System Integration Guidance

Integrating the DANFOSS FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX requires careful attention to electrical connections and parameter configuration. Ensure the drive is installed in a well-ventilated area, adhering to the specified ambient temperature and enclosure clearances to prevent overheating. Motor and power supply wiring must comply with local electrical codes and the recommendations in the drive's installation manual. For optimal performance, motor data such as nominal power, voltage, current, and speed should be accurately entered into the drive's parameters. Basic commissioning typically involves setting the motor control mode (e.g., V/f or advanced vector control), defining acceleration and deceleration ramps, and configuring start/stop logic. Utilizing the dedicated VLT® FC 302 programming tools and software can streamline parameter setup, diagnostics, and performance optimization.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX is paramount. Always ensure that power is completely disconnected and discharged before performing any maintenance or wiring. Utilize the drive's integrated safety functions, such as Safe Torque Off (STO), where applicable, to prevent unexpected machine startup. Familiarize yourself with common fault codes displayed on the drive's interface, such as Overcurrent (OC), Overtemperature (OT), and Undervoltage (UV), and consult the user manual for specific troubleshooting steps. Regular inspection of power cables, connections, and the cooling fan for signs of wear or damage is crucial for preventing operational failures and ensuring personnel safety.

Scalability & Long-Term Value

The DANFOSS VLT AutomationDrive FC-302 series offers significant scalability and long-term value for industrial operations. Its modular design allows for the addition of option modules, such as communication cards for integration into industrial networks like Profibus, Profinet, or EtherNet/IP, enabling seamless IIoT connectivity and remote monitoring. This compatibility ensures that the drive can be easily integrated into existing plant control systems and adapted to evolving automation strategies. The inherent energy efficiency of the FC-302 drive contributes to substantial operational cost savings over its lifespan, enhancing the return on investment. Furthermore, Danfoss's commitment to product development and support ensures that the FC-302 remains a reliable and relevant solution for years to come, with potential for firmware updates to incorporate new features and performance improvements.

FAQs

What are the primary advantages of the Danfoss FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX?

This drive offers superior energy efficiency, precise motor speed control, and reduced mechanical stress on equipment. It optimizes power consumption, leading to significant operational cost savings.

Its advanced control algorithms ensure consistent performance under varying load conditions, enhancing process reliability. The robust design promotes extended equipment lifespan and reduces maintenance requirements.

Key benefits include enhanced operational flexibility, seamless integration capabilities with industrial networks, and advanced safety features for personnel protection.

How do I perform basic parameter setup for the Danfoss FC-302 5.5kW drive?

Begin by accurately entering motor nameplate data into the drive's parameters. Configure essential settings like motor control mode (V/f or vector) and speed reference.

Define acceleration and deceleration ramps to ensure smooth starting and stopping of the connected load. Set up digital inputs for start/stop commands and other control functions.

Test the drive's operation at minimum and maximum speed, monitoring parameters for any anomalies. Consult the user manual for detailed parameter descriptions and advanced configuration options.

What are common fault codes and troubleshooting tips for the FC-302 drive?

Common faults include Overcurrent (OC), Overtemperature (OT), and Undervoltage (UV). Each code indicates a specific issue requiring investigation.

For OC faults, check for motor overload, short circuits, or incorrect motor data. For OT, ensure adequate ventilation and check ambient temperature. For UV, verify power supply stability.

Always refer to the VLT AutomationDrive FC-302 manual for a comprehensive list of fault codes and detailed troubleshooting procedures specific to your application.

Can the Danfoss FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX be integrated with IIoT platforms?

Yes, the FC-302 series supports various communication option modules for seamless integration with IIoT platforms. These modules enable data exchange over industrial Ethernet protocols.

By incorporating modules like Profinet or EtherNet/IP, the drive can transmit real-time operational data, performance metrics, and diagnostic information to central SCADA or IIoT systems. This facilitates remote monitoring and predictive maintenance.

This connectivity allows for advanced analytics, process optimization, and proactive management of industrial assets, aligning with Industry 4.0 initiatives.

What is the power rating and input voltage of the FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX?

The specific model, FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX, has a rated power output of 5.5 kilowatts. This indicates the motor capacity it can drive effectively.

This drive is designed for a 3-phase AC input power supply ranging from 400 Volts to 500 Volts. It is crucial to match the drive's input voltage requirements with the available mains supply.

The 5.5kW rating and 500V input make this drive suitable for medium-power industrial applications requiring robust and efficient motor control.

What are the physical dimensions and enclosure type of this VLT AutomationDrive?

The DANFOSS FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX measures approximately 461mm in height, 250mm in width, and 245mm in depth. These dimensions are important for panel space planning.

This drive features an IP20 enclosure classification. This means it offers protection against solid objects larger than 12.5mm but is not protected against water ingress.

Ensure the drive is installed in a clean, dry environment and in accordance with ventilation requirements to maintain its operational integrity and safety.

What types of motor control does the Danfoss FC-302 series support?

The FC-302 series supports multiple motor control methods, including the fundamental V/f (Volts per Hertz) control. This method is suitable for simpler applications and fan/pump loads.

It also offers advanced Vector Control, including VLT® Dynamic hogi, which provides precise torque and speed regulation, even under dynamic load changes. This is critical for applications requiring high accuracy and responsiveness.

The flexibility in control modes allows users to select the most appropriate strategy for their specific application, optimizing performance and energy efficiency for various motor types and loads.

How does VLT® Dynamic hogi technology benefit applications?

VLT® Dynamic hogi technology provides exceptionally accurate and responsive torque and speed control, even when motor load conditions fluctuate rapidly. This ensures consistent operation for demanding processes.

This advanced control minimizes torque ripple and improves motor efficiency, contributing to smoother operation and reduced wear on mechanical components. It allows the drive to react instantaneously to changes in the load.

Applications benefiting from Dynamic hogi include those requiring precise positioning, high acceleration/deceleration rates, and stable operation under highly variable torque demands, such as in machine tools or automated production lines.

What is the typical operating temperature range for this drive?

The DANFOSS FC-302P5K5T5E20H2XGCXXXSXXXXAXBXCXXXXDX is designed to operate reliably within an ambient temperature range of -25°C to +50°C. This wide range ensures usability in diverse environmental conditions.

It is critical to ensure that the drive is installed with adequate ventilation and clearance to maintain temperatures within this specified operational envelope. Exceeding these limits can lead to performance degradation or premature component failure.

For applications operating at the extreme ends of this temperature range, especially at the upper limit, derating of the drive's output current may be necessary. Always consult the product manual for specific derating guidelines.

Are there safety features integrated into the FC-302 drive?

Yes, the DANFOSS FC-302 AutomationDrive series incorporates critical safety features, most notably Safe Torque Off (STO). STO is a standard safety function that prevents unintentional starting of the motor.

STO functionality ensures that the drive is safely disconnected from the motor's power stage, making it impossible for the motor to generate torque. This is essential for personnel safety during maintenance or emergency situations.

These integrated safety features reduce the need for external safety components, simplifying system design and installation while enhancing overall machine safety and compliance with relevant safety standards.