DANFOSS FC-302P1K1T5Z55H2XGCXXXSXXXXAXBXCXXXXDX 1.1kW IP55 500V Three Phase Automation Inverter

The DANFOSS FC-302P1K1T5Z55H2XGCXXXSXXXXAXBXCXXXXDX 1.1kW IP55 500V Three Phase Automation Inverter is a high-performance variable frequency drive designed for demanding industrial applications, offering precise motor control, enhanced energy efficiency, and robust reliability. This inverter distinguishes itself with its advanced VLT® AutomationDrive architecture, delivering superior performance and flexibility. Key technical parameters include a power rating of 1.1kW, a voltage input of 500V, and an IP55 enclosure rating, ensuring protection against dust and water ingress. It is engineered for seamless integration into complex automation systems, providing advanced functionalities that optimize operational efficiency and reduce energy consumption across various industrial sectors.

Product Specifications

| Feature               | Specification                                                               |

| :-------------------- | :-------------------------------------------------------------------------- |

| Model                 | FC-302P1K1T5Z55H2XGCXXXSXXXXAXBXCXXXXDX                                     |

| Power Rating          | 1.1 kW                                                                      |

| Input Voltage         | 500V (Three Phase)                                                          |

| Enclosure Rating      | IP55                                                                        |

| Series                | VLT® AutomationDrive FC 302                                                 |

| Control Type          | Advanced V/f, Vector Control                                                |

| Braking Unit          | Integrated (Z55 option implies specific braking resistor compatibility)       |

| Communication Options | (XGCXXXSXXXXAXBXCXXXXDX indicates specific communication module configuration) |

Core Features & Market Positioning

The DANFOSS FC-302P1K1T5Z55H2XGCXXXSXXXXAXBXCXXXXDX represents a significant advancement in motor control technology, positioning itself as a premium solution for industries prioritizing efficiency, precision, and longevity. Its advanced VLT® platform provides exceptional dynamic performance and energy savings, far exceeding standard inverter capabilities. The integrated braking unit (indicated by Z55) enhances safety and control in applications with high inertia loads or frequent stopping requirements, a critical differentiator in material handling and process control. Furthermore, the extensive customization options, represented by the complex suffix code, allow for tailored integration into virtually any automation architecture, making it a versatile choice for system integrators and end-users alike. Danfoss's reputation for robust engineering and long-term reliability further solidifies its market leadership in high-performance drives.

Key Application Scenarios

This robust 1.1kW, 500V three-phase inverter excels in a variety of challenging industrial environments. Its precise motor control is invaluable in applications such as conveyor systems, pumps, and fans, where accurate speed regulation is paramount for process optimization and energy efficiency. The IP55 rating makes it suitable for installations where dust and water spray are present, common in food and beverage processing, wastewater treatment, and certain manufacturing facilities. For applications requiring dynamic braking, the integrated unit ensures safe and rapid deceleration, crucial for machinery in the packaging, printing, and textile industries. Its adaptability through various communication options also makes it ideal for integration into complex SCADA and DCS systems within the chemical, pharmaceutical, and power generation sectors.

Practical System Integration Guidance

Integrating the DANFOSS FC-302P1K1T5Z55H2XGCXXXSXXXXAXBXCXXXXDX requires careful attention to wiring and parameter configuration. For power connections, ensure the three-phase 500V supply is correctly terminated at the input terminals, adhering to local electrical codes and safety standards. The motor leads should be connected to the output terminals, with proper grounding essential for safety and performance. The integrated braking unit necessitates correct connection of the braking resistor (if applicable based on Z55 option and load profile) to prevent overheating and ensure effective braking torque. Initial commissioning typically involves setting motor data, application-specific parameters, and communication protocols. For instance, configuring the acceleration and deceleration ramps is crucial for smooth system operation and to avoid mechanical stress. Accessing the advanced parameter settings via the control panel or Danfoss's PC software allows for fine-tuning of control modes, such as V/f or advanced vector control, to match the specific motor and load characteristics.

Operation and Risk Mitigation

Operating the DANFOSS FC-302P1K1T5Z55H2XGCXXXSXXXXAXBXCXXXXDX demands adherence to safety protocols to mitigate potential risks. Before powering up, verify all connections are secure and that the correct input voltage is applied. During operation, monitor drive parameters such as motor temperature, current draw, and heatsink temperature to prevent overloads. The inverter's built-in diagnostic features, accessible through the user interface, can provide early warnings for potential issues. Common fault codes, such as "Overcurrent" (Fault 10) or "Over-temperature" (Fault 13), indicate immediate operational problems that require investigation. For instance, an overcurrent fault might suggest a motor issue, incorrect acceleration settings, or an undersized drive for the application. Addressing these faults promptly by consulting the drive's manual for specific troubleshooting steps, which may include checking motor winding resistance or adjusting current limits, is critical for maintaining system integrity and preventing equipment damage.

Scalability & Long-Term Value

The DANFOSS FC-302P1K1T5Z55H2XGCXXXSXXXXAXBXCXXXXDX offers significant scalability and long-term value, making it a strategic investment for evolving industrial needs. Its modular design and extensive communication options allow for seamless integration with a wide range of automation platforms, including PLCs, DCS, and SCADA systems, supporting advanced data logging and remote monitoring capabilities. The ability to upgrade communication modules and option cards ensures compatibility with future network standards and functionalities. Furthermore, Danfoss's commitment to developing IIoT-ready solutions means this inverter can be easily integrated into smart factory initiatives, enabling predictive maintenance and enhanced operational intelligence. The robust construction and high-quality components ensure a long service life, minimizing downtime and reducing the total cost of ownership, especially when combined with the drive's inherent energy-saving features.

Frequently Asked Questions (FAQs)

What is the primary function of the DANFOSS FC-302P1K1T5Z55H2XGCXXXSXXXXAXBXCXXXXDX?

This inverter controls motor speed and torque precisely. It optimizes energy consumption in three-phase applications. It enhances system efficiency and operational flexibility.

How does the IP55 rating benefit this inverter in industrial settings?

The IP55 rating protects against dust ingress. It also shields against water splashes from any direction. This allows for reliable operation in demanding environments.

What are the advantages of the VLT® AutomationDrive FC 302 platform?

It offers superior dynamic performance and control. Energy savings are significantly enhanced compared to standard drives. It provides advanced diagnostic and safety features.

Can this inverter be integrated with existing automation systems?

Yes, it supports various communication protocols. It offers flexible integration with PLCs and SCADA systems. Option cards allow for customized connectivity.

What is the significance of the 'Z55' in the model number?

The 'Z55' option typically indicates braking capabilities. It suggests compatibility with specific braking resistors. This is crucial for applications requiring rapid deceleration.

How can I configure the acceleration and deceleration ramps for optimal performance?

Access advanced parameters via the control panel. Set ramp times based on motor and load characteristics. Consult the user manual for specific guidance.

What troubleshooting steps should I take if I encounter an "Overcurrent" fault (Fault 10)?

Verify motor connections and winding resistance. Check if acceleration ramps are too short. Ensure the drive is correctly sized for the load.

Does this inverter support advanced motor control methods?

Yes, it supports advanced V/f control. It also offers sophisticated vector control for enhanced performance. This ensures optimal motor operation.

What are the long-term benefits of investing in this Danfoss inverter?

It provides energy savings and reduced operating costs. Its robust design ensures a long service life. It is IIoT-ready for future smart factory integration.

Where can I find detailed technical documentation for this specific model?

Refer to the official Danfoss product manual. Manufacturer websites offer comprehensive datasheets. Technical support can also provide detailed specifications.