Delta DVP60ES200R 60-point Industrial Automation Relay Output PLC

The Delta DVP60ES200R, a robust 60-point industrial automation PLC with relay outputs, stands as a cornerstone for sophisticated control systems. This unit excels in applications demanding reliability and versatility, offering a powerful blend of processing capability, extensive I/O, and communication flexibility. Its compact DIN rail mountable design simplifies integration into existing control cabinets.

Key advantages of the Delta DVP60ES200R include its high-speed 32-bit CPU, enabling swift execution of complex logic, and a program capacity of 16k steps. It features 36 digital inputs and 24 digital outputs, with the outputs being robust relay types suitable for switching a variety of AC and DC loads. The PLC supports up to 100 kHz pulse control for precise motion applications and includes specialized instructions for frequency inverter control and motion tasks like closed-loop control. Furthermore, its communication capabilities are enhanced by one RS-232 and two independent RS-485 ports, supporting protocols like Modbus RTU/ASCII, facilitating seamless integration with other devices and supervisory systems.

Product Specifications

| Feature                     | Specification                                         |

| :-------------------------- | :---------------------------------------------------- |

| Model                       | DVP60ES200R                                           |

| Series                      | DVP-ES2                                               |

| I/O Points                  | 60 (36 Digital Inputs, 24 Digital Outputs)            |

| Output Type                 | Relay                                                 |

| Program Capacity            | 16k steps                                             |

| Execution Speed (Basic Inst.) | 0.35 µs                                               |

| Power Supply                | 100–240 V AC                                          |

| Communication Ports         | 1 × RS-232, 2 × RS-485 (Modbus RTU/ASCII)             |

| High-Speed Pulse Output     | Up to 100 kHz (2 channels)                            |

| Mounting Type               | DIN Rail                                              |

| Protection Class            | IP20                                                  |

| Software Support            | ISPSoft                                               |

| Dimensions (H x W x D)      | 90 mm x 235 mm x 60 mm                                |

| Weight                      | Approx. 480 g                                         |

Core Features & Market Positioning

The DVP60ES200R is positioned as a high-performance, cost-effective solution for medium to large-scale industrial automation tasks. Its primary competitive advantages lie in its processing speed, extensive digital I/O count within a compact form factor, and versatile communication interfaces. Unlike some smaller PLCs, the ES2 series, and specifically the DVP60ES200R, offers robust features suitable for applications that previously required larger, more expensive controllers. The relay output type is particularly advantageous for applications involving significant electrical noise or where isolation between the control logic and the load is critical. The availability of expansion modules further enhances its value proposition, allowing users to tailor the PLC to specific needs without over-specifying hardware.

Key Application Scenarios

The Delta DVP60ES200R is ideally suited for a wide array of industrial applications. It excels in multi-station packaging and assembly lines, where precise timing and robust output switching are essential. Its capabilities also extend to large-scale material handling and conveyor systems, offering the logic and communication necessary for efficient operation. Industrial robotics machine logic and motion control requiring coordination of multiple axes benefit from its high-speed pulse output and specialized motion instructions. Furthermore, it is a strong candidate for power and lighting distribution control, smart building management systems, and general-purpose industrial logic control where reliability and a high number of I/O points are paramount. Its compatibility with Delta's frequency inverters makes it a natural choice for applications involving motor speed control.

Practical System Integration Guidance

Integrating the Delta DVP60ES200R into a system is facilitated by its standard DIN rail mounting and clear I/O terminal layout. Wiring for power supply involves a 100-240V AC connection, with appropriate circuit protection (e.g., a 2A/250VAC fuse) recommended. For relay output wiring, it's crucial to use appropriate fuses (5-10A) at shared output terminals for protection and consider transient voltage suppressors to prolong contact life. The PLC supports Delta's ISPSoft programming software, which provides a user-friendly environment for developing ladder logic, structured text, and other programming languages. Programming examples for basic instructions, sequential control, and input/output operations are available in Delta's application guides, demonstrating how to initialize devices, implement latching controls, and manage motor operations. Communication setup typically involves configuring the RS-232 or RS-485 ports within the ISPSoft software, defining baud rates, parity, and stop bits according to the connected devices.

Operation and Risk Mitigation

The DVP60ES200R is designed for reliable operation within industrial environments. It can run when the AC power rises to 95~100VAC and will continue to run for 10ms if the power is suddenly cut off, ensuring operational continuity. Safety is paramount; users must ensure proper grounding of the PLC, with the grounding wire diameter not less than that of the L/N power supply terminals. For relay outputs, protection against transient overvoltages with suppressors is advised. Troubleshooting common issues is supported by the operation manual, which details symptoms and potential solutions, such as checking LED indicators and power supply stability. The PLC also incorporates password protection for subroutines and user IDs, safeguarding intellectual property and preventing unauthorized access or modifications.

Scalability & Long-Term Value

The Delta DVP60ES200R offers significant scalability through its compatibility with Delta's extensive range of I/O expansion modules. This allows users to increase digital and analog I/O points, add temperature or load cell modules, or integrate specialized communication modules as application requirements evolve. Its open communication protocols, including Modbus RTU/ASCII, facilitate integration with various third-party devices, HMIs, SCADA systems, and even IIoT platforms, ensuring its relevance in modern smart manufacturing environments. The ability to seamlessly integrate with other Delta automation products, such as VFDs and servo drives, provides a cohesive and powerful automation solution, enhancing long-term value and minimizing system complexity.

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Frequently Asked Questions (FAQs)

Q1: What are the main advantages of the Delta DVP60ES200R PLC?

The DVP60ES200R offers a robust set of features for its class. Its 60 I/O points, with 36 inputs and 24 relay outputs, provide ample connectivity for many industrial tasks.

Its 32-bit CPU ensures fast processing speeds, critical for real-time control applications and complex logic execution. The inclusion of multiple communication ports (RS-232 and RS-485) enhances its integration capabilities.

The relay outputs are durable and suitable for switching a wide range of AC and DC loads, offering good electrical isolation and robust performance in demanding environments.

Q2: What types of applications is the Delta DVP60ES200R PLC best suited for?

This PLC is highly suitable for medium to large-scale automation projects. Applications include complex assembly lines, material handling systems, and advanced packaging machinery where precise control is needed.

It is also excellent for process control, building automation, and systems requiring a significant number of digital I/O points. Its high-speed pulse output capability makes it ideal for motion control tasks.

Industries such as manufacturing, logistics, HVAC, and energy management can leverage the DVP60ES200R's versatility and reliability for efficient and automated operations.

Q3: Can the Delta DVP60ES200R PLC be expanded with additional I/O modules?

Yes, the DVP60ES200R is designed for scalability. It supports a range of Delta's right-side expansion modules.

These modules include additional digital and analog I/O, temperature modules, and communication modules, allowing for system customization. This expandability ensures the PLC can adapt to growing or changing automation needs.

Users can increase the system's I/O count or add specific functionalities without replacing the entire PLC unit, offering a cost-effective upgrade path.

Q4: What communication protocols does the Delta DVP60ES200R support?

The DVP60ES200R features built-in RS-232 and RS-485 communication ports. These ports support standard industrial protocols such as Modbus RTU and Modbus ASCII.

This allows for easy integration with other automation devices like HMIs, VFDs, sensors, and supervisory control systems. The dual RS-485 ports can operate independently, increasing communication flexibility.

The support for Modbus ensures interoperability within a wide range of industrial automation networks and systems.

Q5: What is the power supply requirement for the Delta DVP60ES200R PLC?

The Delta DVP60ES200R operates on a wide AC input voltage range. It is designed for a power supply of 100 to 240 V AC.

This wide voltage tolerance makes it suitable for use in various global power grids without requiring complex voltage conversion. The power supply frequency is 50/60 Hz.

It's important to use appropriate circuit protection, such as a 2A/250VAC fuse, as specified in the product documentation, to ensure safe and reliable operation.

Q6: What programming software is used for the Delta DVP60ES200R PLC?

The primary programming software for the Delta DVP60ES200R and other DVP-ES2 series PLCs is Delta's ISPSoft. This integrated development environment (IDE) supports multiple programming languages.

ISPSoft allows users to create, edit, debug, and download programs to the PLC. It also facilitates communication setup and system monitoring.

Users can find programming examples and detailed instruction guides within Delta's documentation and software, aiding in efficient development and deployment.

Q7: How do I perform basic wiring for the relay outputs of the DVP60ES200R?

For relay outputs, ensure the PLC is powered off before making any connections. Connect the load to the common terminal and the normally open (NO) or normally closed (NC) terminal of the relay output, depending on the desired control logic.

It is recommended to use a fuse (typically 5-10A) at the shared terminal of output contacts for circuit protection. Consider adding transient voltage suppressors across the output contacts for inductive loads to protect the PLC.

Always refer to the official Delta DVP-ES2 operation manual for detailed wiring diagrams and safety precautions specific to your application and load type.

Q8: What is the program capacity of the Delta DVP60ES200R PLC?

The Delta DVP60ES200R PLC has a program capacity of 16,000 steps (16k steps). This generous capacity allows for complex control algorithms and logic.

This means users can develop extensive programs to manage intricate automation sequences and process controls. The data register capacity is 10k words, providing ample space for data storage and manipulation.

This level of program and data storage is well-suited for medium to large-scale automation projects that require sophisticated control strategies.

Q9: Does the Delta DVP60ES200R PLC support high-speed pulse outputs for motion control?

Yes, the DVP60ES200R supports high-speed pulse outputs. It offers two channels (Y0/Y1) capable of generating pulses up to 100 kHz.

This feature is crucial for applications requiring precise positioning, such as servo or stepper motor control in pick-and-place machines, CNC equipment, or automated assembly lines.

The PLC also includes specialized motion control instructions within its instruction set, further enhancing its capability for complex motion synchronization and control tasks.

Q10: Where can I find the operation manual and technical documentation for the Delta DVP60ES200R?

Official operation manuals and technical documentation for the Delta DVP60ES200R can typically be found on the Delta Electronics global website or through authorized Delta distributors.

These resources include detailed specifications, installation guides, programming instructions, troubleshooting tips, and safety guidelines. Searching for "Delta DVP-ES2 Operation Manual" or "DVP60ES200R Datasheet" should yield relevant results.

Checking the "Downloads" or "Support" sections of the Delta Electronics website is the most reliable method to access the latest and most accurate documentation.