YASKAWA SGDXS-180A00A8002 high-speed servo drive for precision automation

YASKAWA SGDXS-180A00A8002: The Pinnacle of High-Speed Servo Drive Performance for Precision Automation

The YASKAWA SGDXS-180A00A8002 represents a significant advancement in servo drive technology, engineered for applications demanding exceptional speed, accuracy, and reliability. As a key component of the Yaskawa Sigma-X Series, this high-speed servo drive is meticulously designed to enhance equipment performance, reduce cycle times, and achieve superior control precision in complex automation systems. Its core advantages lie in its ability to deliver robust performance across a wide range of applications, minimize servo adjustment time to zero man-hours, and offer seamless compatibility for hassle-free upgrades. The SGDXS-180A00A8002 boasts a rated power of 2kW and operates on a 200V power supply, featuring a high-speed response of 3.5kHz and support for encoder resolutions up to 20,000 pulses per revolution, ensuring meticulous positioning accuracy.

Product Specifications

| Feature                   | Specification                                     |

| :------------------------ | :------------------------------------------------ |

| Model                     | YASKAWA SGDXS-180A00A8002                         |

| Series                    | Sigma-X Series                                    |

| Rated Power               | 2kW                                               |

| Input Voltage             | 200V                                              |

| Output Current (Max)      | 42A                                               |

| Frequency Response        | 3.5 kHz                                           |

| Encoder Resolution        | Up to 20,000 pulses/revolution                    |

| Communication Interfaces  | RS422A, USB 2.0, MECHATROLINK-4/III, EtherCAT     |

| Safety Functions          | STO (SIL3, PLe)                                   |

| Operating Temperature     | -5°C to 55°C                                      |

| Operating Humidity        | 35% to 85% (non-condensing)                       |

| Protection Rating         | IP20                                              |

| Dimensions                | Compact and lightweight for easy integration      |

| Control Type              | Pulse/Analog, MECHATROLINK-4                      |

Core Features & Market Positioning

The YASKAWA SGDXS-180A00A8002 distinguishes itself in the competitive automation landscape through its emphasis on enhanced equipment performance and simplified operation. Its market positioning is clearly defined by its capability to significantly reduce takt times and improve control accuracy, making it a preferred choice for manufacturers striving for higher throughput and precision. The drive's "zero adjustment man-hours" for tasks involving large load fluctuations or limited motion ranges underscores its advanced tuning algorithms, which include sophisticated vibration suppression, ripple, and friction compensation. Furthermore, its compatibility features facilitate effortless replacement of older Yaskawa servo drives, streamlining maintenance and upgrade processes. This focus on reducing operational complexity while maximizing performance places the SGDXS-180A00A8002 at the forefront of industrial automation solutions.

Key Application Scenarios

The versatility and high-speed capabilities of the YASKAWA SGDXS-180A00A8002 make it ideal for a diverse array of precision automation applications across various industries. Its precise motion control is critical in CNC machining centers, where it ensures high-quality surface finishes and tight dimensional tolerances. In robotics, the SGDXS-180A00A8002 enables smoother, faster, and more accurate movements for assembly, welding, and pick-and-place operations. Packaging machinery benefits from its rapid response times for high-speed filling, sealing, and labeling processes. Furthermore, its robust performance is well-suited for semiconductor manufacturing equipment requiring sub-micron accuracy, and in the textile industry for precise fabric manipulation. The drive's ability to support a wide range of Yaskawa servo motors, including rotary, linear, and direct drive types, further broadens its applicability.

Practical System Integration Guidance

Integrating the YASKAWA SGDXS-180A00A8002 into an existing automation system requires careful attention to wiring, power supply, and communication protocols. Proper installation involves selecting an appropriate mounting location that allows for adequate ventilation and protection from environmental contaminants, adhering to the IP20 rating. Wiring connections for the power supply, servo motor, and encoder must be meticulously followed as per the Yaskawa documentation to ensure reliable operation and prevent potential faults. The SGDXS-180A00A8002 supports various communication interfaces, including analog voltage/pulse train, RS422A, USB 2.0, and higher-level communication protocols like MECHATROLINK-4/III and EtherCAT, allowing for flexible integration with different control systems. The use of Yaskawa's software tools, such as SigmaWin+, can facilitate the configuration, parameter setting, and commissioning process, simplifying system setup.

Operation and Risk Mitigation

Safe and efficient operation of the YASKAWA SGDXS-180A00A8002 is paramount. The drive incorporates crucial safety features, including Safe Torque Off (STO) with SIL3, PLe, CAT 3 ratings, which provide essential protection against unexpected motor movements during maintenance or emergency situations. Understanding and responding to potential alarm codes is critical for maintaining operational continuity and mitigating risks. For instance, overspeed alarms (A.510, A.511) may indicate issues with motor speed limits or encoder feedback, requiring checks of operational parameters and wiring. Vibration alarms (A.520) can point to mechanical resonances or autotuning issues, necessitating fine-tuning of vibration suppression parameters or mechanical adjustments. Regular maintenance, including checks for foreign debris affecting internal fans (A.7AB), and adherence to operating environment specifications (temperature, humidity) will prevent premature failures and ensure long-term reliability.

Scalability & Long-Term Value

The YASKAWA SGDXS-180A00A8002 offers significant scalability and long-term value within an industrial automation framework. Its compatibility with Yaskawa's extensive portfolio of servo motors, encompassing rotary, linear, and direct drive models, allows for system expansion and adaptation to evolving production needs. The drive's integration capabilities with advanced communication protocols like MECHATROLINK-4/III and EtherCAT position it for seamless connection to modern industrial networks and IIoT platforms, enabling enhanced data visualization, production analysis, and smart manufacturing initiatives. Moreover, Yaskawa's commitment to continuous product development and support ensures that users can rely on the SGDXS-180A00A8002 for sustained performance and access to future technological advancements, safeguarding their investment in precision automation.

Frequently Asked Questions (FAQs)

Q1: What are the primary advantages of the YASKAWA SGDXS-180A00A8002?

The YASKAWA SGDXS-180A00A8002 excels in enhancing equipment performance by enabling faster cycle times and greater control accuracy. It significantly reduces servo adjustment time, often to zero man-hours, simplifying setup and operation even with challenging load conditions. This drive also boasts excellent compatibility with existing Yaskawa systems, facilitating seamless upgrades and replacements.

Q2: What are the key technical specifications of the SGDXS-180A00A8002?

This servo drive features a 2kW rated power and operates on a 200V input voltage. It offers a high frequency response of 3.5 kHz and supports encoder resolutions up to 20,000 pulses per revolution for precise positioning. Communication interfaces include RS422A, USB 2.0, and support for advanced protocols like MECHATROLINK-4/III and EtherCAT.

Q3: In which industrial applications is the YASKAWA SGDXS-180A00A8002 typically used?

The SGDXS-180A00A8002 is ideal for high-precision automation tasks such as CNC machining, industrial robotics, advanced packaging machinery, and semiconductor manufacturing. Its speed and accuracy make it suitable for applications demanding rapid, yet highly controlled, movements and positioning.

Q4: How does the SGDXS-180A00A8002 handle system integration?

Integration is facilitated through multiple communication interfaces like MECHATROLINK-4/III and EtherCAT, allowing connection to various controllers. Yaskawa's software tools, such as SigmaWin+, aid in configuration and parameter setting, simplifying the setup process for optimal system performance.

Q5: What safety features are included with the YASKAWA SGDXS-180A00A8002?

The drive is equipped with advanced safety functions, including Safe Torque Off (STO) that meets SIL3 and PLe, Category 3 safety standards. This ensures reliable prevention of unexpected motor activation, crucial for operational safety during maintenance or emergencies.

Q6: What are common troubleshooting issues and error codes for this servo drive?

Common issues can include overspeed alarms (A.510, A.511), indicating excessive motor speed, or vibration alarms (A.520) that may require parameter tuning or mechanical adjustments. Encoder-related errors might also occur, necessitating checks of wiring and connections.

Q7: Can the YASKAWA SGDXS-180A00A8002 be easily upgraded or scaled?

Yes, the SGDXS-180A00A8002 is designed for scalability. It supports a wide range of Yaskawa servo motors and integrates with advanced communication networks, allowing for system expansion and adaptation to future automation requirements.

Q8: What is the warranty period and return policy for this product?

Warranty details can vary by region and vendor. Generally, new products come with a manufacturer's warranty, and specific return policies, including restocking fees, apply for opened or used items as per the seller's terms.

Q9: Does this servo drive support advanced tuning functions?

Absolutely. The Sigma-X series, including the SGDXS-180A00A8002, incorporates advanced servo tuning algorithms. These include world-class vibration suppression, ripple and friction compensation, and autotuning capabilities for simplified commissioning.

Q10: What are the environmental operating conditions for the SGDXS-180A00A8002?

The YASKAWA SGDXS-180A00A8002 is designed for industrial environments and operates within a temperature range of -5°C to 55°C and a humidity range of 35% to 85% (non-condensing). It also has an IP20 protection rating, indicating it should be protected from solid objects larger than 12.5mm and water.