Siemens 1FL6092-1AC61-2LA1 High Dynamic Small Power Servo Motor

The Siemens 1FL6092-1AC61-2LA1 is a high-dynamic, small-power servo motor designed for demanding applications. It offers a compact footprint, high torque density, and precise control capabilities, making it an ideal choice for automation tasks requiring rapid acceleration and deceleration. Key technical parameters include a nominal power output of 0.4 kW, a rated speed of 5000 rpm, and a shaft diameter of 14 mm. The motor also features an IP65 degree of protection, ensuring robust operation in harsh industrial environments. Its innovative design provides superior performance in a small form factor, positioning it as a leading solution for precision motion control in various industries.

Product Specifications

| Parameter           | Value                                 |

| :------------------ | :------------------------------------ |

| Motor Type          | Servo Motor                           |

| Series              | 1FL6                                  |

| Rated Power (kW)    | 0.4                                   |

| Rated Speed (rpm)   | 5000                                  |

| Shaft Diameter (mm) | 14                                    |

| Flange Size         | NEMA 23 equivalent                    |

| Voltage (V)         | 400                                   |

| Current (A)         | 1.3                                   |

| Protection Class    | IP65                                  |

| Insulation Class    | F                                     |

| Brake               | Yes (optional, not standard)          |

| Encoder Type        | Incremental Encoder (2500 pulses)     |

| Connection Type     | Connector                             |

| Operating Temperature | 0°C to +45°C                          |

Core Features & Market Positioning

The Siemens 1FL6092-1AC61-2LA1 distinguishes itself through its exceptional dynamic performance and compact design, a critical advantage in space-constrained automation systems. Its high torque-to-inertia ratio allows for rapid response times, crucial for applications demanding precise and swift movements. This motor integrates seamlessly with Siemens' broader Sinamics drive system, offering a unified and efficient platform for motion control solutions. The robust IP65 rating underscores its suitability for challenging industrial settings, providing reliability and longevity. Compared to other small-power servo motors, the 1FL6 series, and specifically the 1FL6092-1AC61-2LA1, are recognized for their precision, energy efficiency, and ease of integration, making them a preferred choice for sophisticated automation tasks.

Key Application Scenarios

This servo motor excels in applications demanding high precision and dynamic response. It is widely deployed in packaging machinery, where rapid and accurate product handling is essential. In the semiconductor industry, its fine control capabilities are utilized for pick-and-place operations and wafer handling. The 1FL6092-1AC61-2LA1 also finds application in robotics, particularly for smaller robotic arms requiring agility and responsiveness. Furthermore, it is a suitable component for advanced machine tools and assembly lines where intricate movements and high throughput are paramount. Its versatility allows it to adapt to various automation challenges across multiple industrial sectors.

Practical System Integration Guidance

Integrating the Siemens 1FL6092-1AC61-2LA1 servo motor into an automation system typically involves connection to a compatible Siemens Sinamics servo drive, such as the Sinamics V90 or S7-1500 PLC with appropriate motion control modules. The motor features a standard M12 connector for power and a D-sub connector for the encoder feedback, simplifying wiring. For optimal performance, it is crucial to ensure the drive's parameters are correctly configured to match the motor's characteristics, including nominal voltage, current, speed, and encoder resolution. Proper grounding and shielding of cables are essential to prevent electromagnetic interference, especially in high-speed applications. Consulting the Siemens TIA Portal software is recommended for detailed configuration and commissioning procedures, including setting up motion profiles and control loops.

Operation and Risk Mitigation

Safe operation of the Siemens 1FL6092-1AC61-2LA1 servo motor requires adherence to electrical safety standards and proper installation practices. Ensure the motor is securely mounted to prevent vibration and mechanical stress. Always disconnect power before performing any maintenance or wiring. The motor is equipped with thermal overload protection within the drive system, but it's vital to monitor operating temperatures and ensure adequate ventilation to prevent overheating. Common fault codes related to servo drives often indicate issues such as overcurrent, overvoltage, or encoder faults. For instance, a fault code "F7400" on a Sinamics drive typically signifies an encoder error, which might require checking connections or replacing the encoder. Always refer to the specific drive's manual for a comprehensive list of fault codes and troubleshooting steps.

Scalability & Long-Term Value

The Siemens 1FL6092-1AC61-2LA1 servo motor offers excellent scalability, primarily through its seamless integration with the broader Siemens automation portfolio. This means it can be incorporated into existing Sinamics drive systems and controlled by various Siemens controllers, from S7-1200 to S7-1500 PLCs. The modular design of the Sinamics platform allows for easy expansion and upgrade of motion control capabilities as automation requirements evolve. Furthermore, by leveraging Siemens' Digital Enterprise suite, these motors can be integrated into IIoT (Industrial Internet of Things) platforms for advanced diagnostics, predictive maintenance, and performance monitoring, enhancing long-term operational value and efficiency.

Frequently Asked Questions

What are the primary advantages of the Siemens 1FL6092-1AC61-2LA1 servo motor?

This motor offers exceptional dynamic response and high torque density in a compact package. It provides precise motion control crucial for demanding automation tasks. Its IP65 rating ensures reliable operation in harsh industrial environments.

The 1FL6092-1AC61-2LA1 integrates seamlessly with Siemens Sinamics drives, offering a robust and efficient motion control solution. Its design focuses on energy efficiency and ease of integration.

Key benefits include rapid acceleration/deceleration, superior positional accuracy, and a long operational lifespan. These features contribute to increased productivity and reduced downtime.

How does the Siemens 1FL6092-1AC61-2LA1 compare to other small-power servo motors?

It boasts a high torque-to-inertia ratio, enabling quicker reaction times than many competitors. Its compact form factor is ideal for space-constrained applications.

The motor's integration with Siemens' TIA Portal and Sinamics drives provides a comprehensive ecosystem for easier configuration and diagnostics. This offers a significant advantage in system development.

Compared to general-purpose motors, its precise feedback and control loops allow for much higher accuracy in positioning and speed regulation. This makes it suitable for specialized automation.

What are the typical applications for the Siemens 1FL6092-1AC61-2LA1?

This servo motor is commonly used in high-speed packaging machinery for precise product handling. It is also employed in semiconductor manufacturing for delicate pick-and-place tasks.

Robotics applications benefit from its agility and responsiveness, enabling more complex and efficient robotic arm movements. It is suitable for smaller robotic systems.

Other key areas include advanced machine tools, automated assembly lines, and any industrial process requiring high-precision, dynamic motion control. Its versatility supports diverse automation needs.

What is the power rating and speed of the Siemens 1FL6092-1AC61-2LA1?

The motor has a nominal power rating of 0.4 kW. This small power output is designed for precision rather than brute force.

Its rated speed reaches up to 5000 revolutions per minute (rpm). This high speed capability is essential for dynamic applications.

The combination of its power and speed allows for quick, agile movements required in many automation scenarios. It offers efficient performance for its class.

What is the shaft diameter and protection class of this servo motor?

The Siemens 1FL6092-1AC61-2LA1 features a shaft diameter of 14 mm. This is a standard size for small to medium servo motors.

The motor is rated with an IP65 protection class. This signifies it is dust-tight and protected against water jets from any direction.

This high level of protection makes it suitable for operation in dusty or washdown environments, enhancing its durability and reliability.

How is the Siemens 1FL6092-1AC61-2LA1 typically integrated into an automation system?

Integration usually involves connecting it to a compatible Siemens Sinamics servo drive, such as the V90. This ensures optimized performance and control.

The motor utilizes standard connectors for power and encoder feedback, simplifying wiring processes. Refer to the manual for specific pinouts.

Configuration is managed through Siemens' TIA Portal software, allowing for precise parameter setting of speed, position, and motion profiles.

What are the safety considerations when operating this servo motor?

Always ensure the motor is properly grounded and that all electrical connections are secure. Disconnect power before performing any maintenance.

Adequate ventilation is crucial to prevent overheating. Monitor operating temperatures to ensure the motor stays within its specified range.

Follow all local electrical codes and industrial safety guidelines. Never bypass safety features integrated into the drive system.

What encoder type does the Siemens 1FL6092-1AC61-2LA1 use?

This servo motor is equipped with an incremental encoder. This encoder provides position feedback to the servo drive.

The encoder resolution is specified as 2500 pulses. This level of resolution supports high-precision positioning tasks.

The encoder facilitates accurate speed and position monitoring, which is vital for closed-loop control in dynamic applications.

Can this servo motor be used in applications requiring a brake?

While the standard configuration does not include a brake, optional brakes are available for the 1FL6 series motors. Check the specific order code for brake inclusion.

If a holding brake is required, ensure the selected motor variant includes it or specify it during the ordering process. This is critical for applications needing to maintain position when power is off.

The servo drive system must also be configured to manage the brake engagement and disengagement signals correctly for safe and effective operation.

How does the Siemens 1FL6092-1AC61-2LA1 support IIoT and digital solutions?

It integrates with Siemens' Digital Enterprise suite for connectivity to IIoT platforms. This enables advanced data analysis and remote monitoring.

Through compatible Sinamics drives, it can provide valuable operational data for predictive maintenance strategies. This helps in optimizing asset management.

The motor's digital capabilities contribute to the development of smart factories, allowing for enhanced process optimization and integration with other digital systems.