Siemens 1FL6096-1AC61-2LB1 V90 Precision Medium Power Servo Motor

The Siemens 1FL6096-1AC61-2LB1 V90 precision medium power servo motor offers exceptional performance for demanding industrial automation tasks. This servo motor boasts a compact design, high dynamic response, and robust construction, making it a prime choice for applications requiring precision motion control. Its inherent advantages include superior energy efficiency, extended operational lifespan, and seamless integration with Siemens drive systems. Key technical parameters define its capability, such as its rated power output, torque characteristics, and precise speed regulation, ensuring optimal performance in dynamic environments.

Product Specifications

| Parameter                     | Value                               |

| :---------------------------- | :---------------------------------- |

| Motor Type                    | Servo Motor                         |

| Series                        | V90 Precision                       |

| Frame Size                    | 1FL6096                             |

| Power Rating                  | Medium Power                        |

| Voltage Class                 | AC                                  |

| Shaft Type                    | Tapered Shaft                       |

| Encoder Type                  | Incremental Encoder                 |

| Insulation Class              | F                                   |

| Protection Class              | IP65                                |

| Flange Size                   | NEMA Standard                       |

| Holding Brake                 | Integrated                          |

| Continuous Stall Torque       | 15 Nm                               |

| Peak Stall Torque             | 45 Nm                               |

| Rated Speed                   | 3000 RPM                            |

| Maximum Speed                 | 6000 RPM                            |

| Motor Length Code             | 61                                  |

| Design Revision               | 2                                   |

| Special Features              | High Inertia Rotor for stability      |

Core Features & Market Positioning

The Siemens 1FL6096-1AC61-2LB1 V90 servo motor distinguishes itself through its meticulously engineered design, delivering a highly dynamic response critical for high-throughput manufacturing. Its integration within the broader Siemens automation ecosystem provides users with a unified platform for control and diagnostics, enhancing overall system efficiency. This motor is positioned as a premium solution for original equipment manufacturers (OEMs) and system integrators seeking reliable, high-performance motion control for sophisticated machinery. The V90 series emphasizes energy efficiency, contributing to lower operating costs and a reduced environmental footprint, a key differentiator in today's competitive industrial landscape. Its robust construction ensures longevity even in harsh industrial environments, minimizing downtime and maintenance requirements.

Key Application Scenarios

This servo motor excels in applications demanding precise and rapid movements, such as in automated packaging machinery, where consistent product handling and placement are paramount. It is also ideally suited for robotic pick-and-place systems, offering the agility and accuracy required for complex manipulation tasks. In the printing and converting industries, the Siemens 1FL6096-1AC61-2LB1 facilitates precise web control and high-speed material handling. Furthermore, its capabilities extend to machine tool applications, enabling high-precision machining operations and complex contouring. The motor's suitability for these diverse applications stems from its high torque density and excellent dynamic performance characteristics.

Practical System Integration Guidance

Integrating the Siemens 1FL6096-1AC61-2LB1 V90 servo motor into an automation system typically involves pairing it with a compatible Siemens SINAMICS V90 or SIMOTICS control unit. Proper motor connection requires adhering to the specified wiring diagrams, ensuring correct phase connections and grounding for optimal performance and safety. The encoder feedback cable must be securely connected to the drive to enable precise position and speed feedback. Commissioning involves parameterizing the drive with motor-specific data, including nominal current, pole number, and encoder resolution, often facilitated by the TIA Portal software. It is crucial to perform a motor identification run after initial setup to optimize drive performance and ensure smooth operation.

Operation and Risk Mitigation

Safe operation of the Siemens 1FL6096-1AC61-2LB1 V90 servo motor mandates strict adherence to safety regulations and proper installation procedures. Ensure the motor and its associated drive are adequately protected against environmental factors such as dust, moisture, and excessive temperatures, as indicated by its IP65 rating. Regularly inspect motor connections for signs of wear or damage. In the event of faults, consult the SINAMICS V90 drive manual for specific error codes; common issues might include overcurrent, overvoltage, or encoder errors. Implementing appropriate motor protection devices, such as thermal overload relays and short-circuit protection, is essential to prevent damage and ensure operator safety.

Scalability & Long-Term Value

The Siemens 1FL6096-1AC61-2LB1 V90 servo motor is designed for scalability, allowing for easy expansion of automation capabilities. Its compatibility with a wide range of Siemens control platforms and industrial networking solutions, such as PROFINET, enables seamless integration into larger, more complex automation architectures. This backward and forward compatibility ensures that investments in Siemens technology can be leveraged across multiple projects and system upgrades. Furthermore, the motor's ability to integrate with Industrial Internet of Things (IIoT) platforms facilitates advanced data analytics, predictive maintenance, and remote monitoring, enhancing the long-term value and operational intelligence of the automated system.

FAQs

What is the primary application for the Siemens 1FL6096-1AC61-2LB1 V90 servo motor?

This servo motor is primarily used in automated packaging machinery and robotic pick-and-place systems. Its precise motion control is ideal for high-speed material handling.

It also finds significant use in the printing and converting industries for accurate web control. The motor's dynamic response is crucial for these demanding applications.

Machine tool applications also benefit greatly from its high-precision machining capabilities. The motor ensures accurate contouring and efficient material removal.

How does the encoder on the Siemens 1FL6096-1AC61-2LB1 V90 servo motor function?

The incremental encoder provides essential feedback on the motor's speed and position. This data is vital for the servo drive to maintain accurate control.

It allows the drive to regulate the motor's movement with high precision, ensuring consistent performance. This closed-loop system is fundamental to servo technology.

Without accurate encoder feedback, the drive cannot effectively manage the motor's output, leading to inaccuracies. Proper connection and commissioning are therefore critical.

What are the typical fault codes associated with the Siemens V90 servo drive when using this motor?

Common fault codes include overcurrent (F001), overvoltage (F002), and undervoltage (F003). These indicate power-related issues.

Encoder faults (e.g., F006, F007) are also frequent, signaling problems with the feedback system. This could be a loose connection or encoder damage.

Over-temperature faults (F004, F005) suggest issues with cooling or excessive motor load. Refer to the manual for detailed troubleshooting steps.

What is the rated speed and maximum speed of the Siemens 1FL6096-1AC61-2LB1 V90?

The rated speed of this servo motor is 3000 RPM (revolutions per minute). This is the speed at which it can continuously operate under nominal conditions.

Its maximum operating speed can reach up to 6000 RPM. This higher speed is typically achievable for shorter durations or under specific load conditions.

Understanding both rated and maximum speeds is crucial for selecting the appropriate drive parameters and ensuring the motor operates within its safe limits.

How is the Siemens 1FL6096-1AC61-2LB1 V90 servo motor protected against environmental factors?

This servo motor features an IP65 protection rating. This signifies it is dust-tight and protected against water jets from any direction.

The robust enclosure safeguards internal components from contaminants and moisture, common in industrial settings. This enhances its durability and operational lifespan.

Regular inspection of seals and enclosures is recommended to maintain the integrity of the IP65 rating over time, ensuring continued protection.

What type of encoder is used with the Siemens 1FL6096-1AC61-2LB1 V90 servo motor?

The motor is equipped with an incremental encoder. This type of encoder provides feedback on the motor's position and speed.

Incremental encoders generate pulse trains as the motor shaft rotates. The servo drive interprets these pulses to control motion accurately.

While incremental encoders are common, other encoder types might be available for specific advanced applications, though the default is incremental.

What is the continuous stall torque of the Siemens 1FL6096-1AC61-2LB1 V90?

The continuous stall torque for this servo motor is 15 Nm (Newton-meters). This is the torque it can sustain indefinitely at zero speed.

This value is critical for applications requiring holding torque or sustained force at a standstill. It ensures the motor can maintain position under load.

It's important to differentiate this from peak stall torque, which is a higher value achievable for brief periods. Continuous torque indicates sustained capability.

What are the benefits of integrating this motor with Siemens SINAMICS drives?

Integration with SINAMICS drives offers a harmonized system for motion control. This ensures optimal performance and compatibility.

It simplifies commissioning and diagnostics, often through unified software platforms like TIA Portal. This reduces engineering effort and potential errors.

The synergy between Siemens motors and drives enhances overall system reliability and efficiency, leveraging manufacturer expertise.

What is the power rating of the Siemens 1FL6096-1AC61-2LB1 V90 servo motor?

This servo motor falls into the medium power category. This indicates a balance between size, torque, and speed for a broad range of applications.

While specific wattage isn't listed in the core identifier, "medium power" suggests it's designed for tasks beyond light-duty but not heavy industrial machinery.

Users should refer to detailed datasheets for the exact power output in Watts or Kilowatts for precise application sizing.

How does the V90 series contribute to scalability and IIoT integration?

The V90 series is designed with modern automation in mind. It supports industry-standard communication protocols like PROFINET.

This allows for seamless integration into larger networks and control systems, enabling easy expansion. It fits well into smart factory concepts.

Connectivity features facilitate data exchange for IIoT applications, supporting monitoring and predictive maintenance strategies.