DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX 1.1kW 480V Three Phase Automation VFD
The DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX 1.1kW 480V Three Phase Automation VFD is a high-performance variable frequency drive engineered for robust industrial automation. It excels in precise motor control, energy efficiency, and seamless system integration. Key technical specifications include a 1.1kW power rating, a 480V three-phase input voltage, and advanced control algorithms for optimal performance. This VFD is designed to meet the demanding requirements of modern industrial applications, offering reliability and advanced functionality.
Core Features & Market Positioning
The DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX stands out due to its advanced motor control capabilities, including vector control for enhanced torque and speed precision, even under varying loads. Its intelligent thermal management system ensures longevity and stable operation in harsh environments. Positioned as a premium solution, it offers superior energy savings through optimized motor speed regulation, directly impacting operational costs for businesses. The drive's robust build quality and comprehensive protection features solidify its reputation for reliability in critical industrial processes.
Product Specifications
| Parameter | Specification |
| :----------------- | :------------------------------------------------ |
| Model Number | FC-360H1K1T4E20H2BXCDXXSXXXXAXBX |
| Power Rating | 1.1 kW |
| Input Voltage | 480V, Three Phase |
| Output Frequency | 0-500 Hz |
| Enclosure Class | IP20 |
| Control Method | V/f, Vector Control |
| Mounting Type | Wall-Mount |
| Operating Temp | -10°C to +50°C (derating may apply) |
| Dimensions (H x W x D) | Varies by specific sub-model, refer to datasheet |
| Approvals | CE, UL, cUL |
Key Application Scenarios
This DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX automation VFD is ideally suited for a wide array of industrial applications requiring precise motor speed and torque control. It is commonly deployed in pump and fan applications within HVAC systems, water treatment plants, and industrial ventilation to optimize energy consumption and reduce wear. Furthermore, its robust performance makes it a prime choice for conveyor systems, material handling, mixers, and other machinery in manufacturing, food processing, and chemical industries where consistent and controlled operation is paramount.
Practical System Integration Guidance
Integrating the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX VFD involves careful attention to electrical connections and programming. Ensure the three-phase 480V power supply is correctly wired to the input terminals, observing proper grounding and surge protection measures. Motor connections should be made to the output terminals, using shielded cables to minimize electrical noise, especially in longer runs. Commissioning typically involves parameter configuration via the drive's keypad or PC software to set motor data, desired control modes (V/f or vector control), ramp times, and any specialized functions required for the application, such as PID control loops for automated process adjustments.
Operation and Risk Mitigation
Operating the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX VFD safely requires adherence to manual instructions and local electrical codes. Users must be aware of high voltages present within the drive, even after power disconnection, and allow for adequate discharge time before servicing. Critical fault codes, such as "Overcurrent" (OC), "Overvoltage" (OV), or "Motor Overload" (OL), indicate potential issues that require immediate investigation. Mitigating risks involves regular inspection of wiring, ensuring proper ventilation to prevent overheating, and implementing appropriate safety interlocks on controlled machinery.
Scalability & Long-Term Value
The DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX offers significant long-term value through its scalability and compatibility with modern industrial automation architectures. Its modular design and support for various communication protocols allow for easy integration into existing SCADA systems and IIoT platforms, enabling advanced data acquisition and remote monitoring. This facilitates predictive maintenance strategies and process optimization, enhancing overall operational efficiency and extending the lifespan of connected equipment. The inherent energy savings also contribute to a reduced total cost of ownership over the product's lifecycle.
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Frequently Asked Questions (FAQs)
Q1: What are the primary benefits of using the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX VFD?
The DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX VFD offers significant energy savings by precisely matching motor speed to load demands. Its advanced control modes ensure optimal performance and torque delivery, extending equipment lifespan. The VFD also provides robust protection features and facilitates system integration.
This variable frequency drive enhances operational efficiency through precise motor speed regulation, reducing mechanical stress on driven equipment. It allows for soft starting and stopping, minimizing sudden impacts and wear. The drive’s sophisticated diagnostics help in proactive maintenance and quick troubleshooting.
Furthermore, the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX supports seamless integration into automated systems, enabling centralized control and monitoring. This contributes to improved overall plant productivity and reduced operational costs.
Q2: How do I perform basic setup and parameterization for the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX VFD?
Begin by ensuring correct power supply connections (480V, three-phase) and motor wiring, using shielded cables. Navigate the drive's menu using the keypad to access parameter settings. Key initial parameters include motor nameplate data, maximum frequency, and desired ramp times.
Consult the product manual for detailed descriptions of each parameter group, such as "Motor Data" (U/f or Vector control), "Start/Stop" settings, and "Speed Reference." The VFD supports both V/f control and advanced flux vector control for demanding applications.
After setting essential parameters, perform a motor auto-tune if using vector control to optimize performance. Test the drive with a low speed and gradually increase to verify proper operation and motor response.
Q3: What are common fault codes for the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX and how can I resolve them?
Common fault codes include "Overcurrent" (OC), which may indicate a short circuit or an overloaded motor. "Overvoltage" (OV) can occur during regenerative braking or if the DC bus voltage is too high. "Motor Overload" (OL) signifies that the motor is drawing too much current for an extended period.
To resolve OC faults, inspect motor windings for shorts and ensure the motor is not mechanically jammed. For OV faults, check braking resistor configuration or input voltage stability. For OL faults, verify motor load is within limits and check motor thermal parameters in the VFD.
Always refer to the specific user manual for a comprehensive list of fault codes and detailed troubleshooting steps. Ensure the VFD is correctly sized for the application and that environmental conditions are within operating limits.
Q4: What type of motor control does the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX support?
This VFD supports both basic V/f (Volts per Hertz) control and advanced Flux Vector Control. V/f control is suitable for simpler applications where precise torque control is not critical. It maintains a constant ratio of voltage to frequency.
Flux Vector Control offers superior dynamic performance, providing precise control over motor speed and torque, even under rapidly changing load conditions. This mode is ideal for applications requiring high starting torque and accurate speed regulation, such as conveyors or cranes.
The choice between V/f and vector control depends on the specific application requirements. Vector control generally offers better performance but may require motor auto-tuning for optimal results.
Q5: Can the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX be integrated with industrial networks?
Yes, the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX VFD is designed for integration with industrial networks. It supports various communication protocols, allowing it to communicate with PLCs and SCADA systems. Options often include fieldbus modules for protocols like Modbus, Profibus, or Ethernet/IP.
This network capability enables remote monitoring of drive status, speed commands, and parameter adjustments, which is crucial for modern automation and IIoT applications. It allows for centralized control and data logging of motor performance across a plant.
By connecting the VFD to an industrial network, you can implement advanced control strategies, optimize production processes, and perform remote diagnostics, enhancing overall operational efficiency and maintenance.
Q6: What are the typical application areas for this 1.1kW, 480V three-phase VFD?
This 1.1kW, 480V three-phase VFD is well-suited for applications like pumps, fans, and compressors in industrial settings. Its power and voltage rating are ideal for many standard industrial machines. It provides efficient speed control for processes requiring variable output.
It is commonly used in HVAC systems for building automation, water and wastewater treatment for flow control, and in manufacturing for conveyor systems and material handling. The drive’s robustness ensures reliability in these demanding environments.
Other applications include mixers, extruders, and general machinery where precise speed adjustment is needed to optimize production or reduce energy consumption. Its three-phase input is standard for industrial power.
Q7: What safety precautions should be taken when installing and operating the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX?
Always ensure the power supply is disconnected and locked out before performing any installation or maintenance. High voltages are present inside the VFD, which can remain charged even after power is removed. Follow all local electrical codes and standards.
Proper grounding of the VFD and motor is essential to prevent electrical hazards and ensure effective operation of protection features. Use appropriate cable types, especially shielded cables for motor connections, to minimize electromagnetic interference.
Install the VFD in a clean, dry environment with adequate ventilation to prevent overheating. Familiarize yourself with the emergency stop procedures and any safety interlocks associated with the controlled machinery.
Q8: How does the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX contribute to energy efficiency?
The VFD contributes to energy efficiency by allowing motor speed to be precisely controlled according to the actual demand of the application, rather than running at full speed constantly. For example, reducing fan or pump speed by 20% can result in significant energy savings.
By implementing soft-start and soft-stop features, the drive also reduces peak inrush current, which lowers overall energy consumption during startup and shutdown phases. This also reduces mechanical stress, leading to less wear and tear.
The VFD's advanced control algorithms optimize motor performance, minimizing energy losses. Over time, these energy savings translate into substantial reductions in operating costs for businesses.
Q9: What is the enclosure rating (IP rating) of the DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX and what does it mean for installation?
The DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX typically has an IP20 enclosure rating. This means it is protected against solid foreign objects greater than 12.5 mm in diameter (e.g., a finger) and has no protection against water ingress.
Due to its IP20 rating, this VFD is intended for installation in a control cabinet or a clean, dry environment where it is protected from dust, moisture, and physical impact. It is not suitable for direct exposure to harsh industrial conditions without additional protective housing.
Ensure the control cabinet provides adequate ventilation to maintain optimal operating temperatures for the VFD. This rating emphasizes the need for a protected installation to ensure longevity and reliable performance.
Q10: What documentation is essential for properly installing and operating this VFD?
The most crucial document is the official DANFOSS FC-360H1K1T4E20H2BXCDXXSXXXXAXBX user manual and installation guide. This document contains detailed information on wiring, parameter settings, safety procedures, and troubleshooting. Always obtain the latest version.
A thorough understanding of the local electrical codes and safety regulations is also vital for a safe and compliant installation. Reference electrical standards applicable to variable frequency drives and industrial machinery in your region.
Additionally, having the motor's nameplate data readily available is essential for accurate parameterization. This ensures the VFD is configured to operate the specific motor efficiently and safely.
