DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX 30kW VLT Automation Drive FC-360 3AC 480V Standard

The DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX, a 30kW VLT Automation Drive, offers robust performance for demanding industrial applications, boasting advanced control capabilities and a user-friendly interface. This 3-phase, 480V standard drive excels in energy efficiency and operational reliability, making it a premier choice for various automation needs. Its integrated harmonic mitigation and built-in RFI filtering ensure clean power output and compliance with stringent electrical standards.

Product Specifications

| Parameter             | Value                                     |

| :-------------------- | :---------------------------------------- |

| Model Number          | FC-360H30KT4E20H2XXCDXXSXXXXAXBX           |

| Power Rating          | 30 kW                                     |

| Input Voltage         | 3-Phase, 480V                             |

| Frame Size            | H3                                        |

| Control Type          | VLT Automation Drive                      |

| Enclosure Type        | IP20 (Standard)                           |

| Harmonic Mitigation   | Built-in (Standard)                       |

| RFI Filtering         | Built-in (Standard)                       |

| Max Output Current    | 65 A                                      |

| Output Frequency      | 0-500 Hz                                  |

| Dimensions (H x W x D)| 544 x 250 x 248 mm (approx.)              |

| Weight                | 16 kg (approx.)                           |

Core Features & Market Positioning

The DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX stands out in the competitive industrial automation market due to its inherent reliability and sophisticated control algorithms. Its robust design, featuring an IP20 enclosure, is optimized for standard industrial environments where dust and moderate moisture might be present, without requiring additional protective measures for the drive itself. The integrated harmonic mitigation is a significant differentiator, reducing the need for external filtering components and simplifying installation while ensuring compliance with power quality standards like IEEE 519. This feature contributes to a lower total cost of ownership by minimizing reactive power penalties and extending the life of connected equipment. The drive’s intelligent thermal management system ensures consistent performance even under heavy loads, further solidifying its position as a dependable solution for continuous operation.

Key Application Scenarios

This 30kW VLT Automation Drive is ideally suited for a wide array of heavy-duty industrial applications. Its precise motor control capabilities make it exceptionally valuable in pump and fan applications, where variable speed operation can lead to substantial energy savings and optimized system performance. Industries such as water and wastewater treatment, HVAC systems for large commercial buildings, and general manufacturing processes, including conveyor systems and mixers, benefit from the FC-360H30KT4E20H2XXCDXXSXXXXAXBX's robust torque control and efficiency. The drive’s ability to handle demanding load profiles and its inherent protection features make it a strong candidate for extruders, crushers, and material handling equipment, where consistent and reliable operation is paramount.

Practical System Integration Guidance

Integrating the DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX into existing industrial systems is streamlined through its modular design and comprehensive connectivity options. For wiring, ensure compliance with local electrical codes, utilizing appropriate cable glands for the IP20 enclosure to maintain protection against accidental contact. The drive supports standard 3-phase power input and provides flexible output configurations for motor connection. Commissioning typically involves configuring motor parameters, such as nominal voltage, current, and frequency, through the intuitive local control panel or via serial communication protocols like Modbus RTU, which is often used for integration into SCADA or PLC systems. The drive’s programmable digital and analog inputs/outputs allow for seamless integration with sensors, switches, and control signals from the broader automation architecture.

Operation and Risk Mitigation

Operating the DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX requires adherence to safety protocols, especially concerning the high voltages present. Always ensure power is disconnected and properly locked out before performing any electrical connections or maintenance. During operation, monitor drive parameters through the HMI to detect any anomalies early. Common troubleshooting involves checking for common fault codes, such as "Overcurrent" (often indicated by fault code 002) or "Over-temperature" (fault code 004), which may necessitate checking motor load, ventilation, or ambient temperature. Proper ventilation around the drive is critical to prevent overheating; ensure the drive is installed in an environment with adequate airflow and that cooling fins are kept clean. Regular inspection of electrical connections for tightness and signs of wear will further mitigate operational risks.

Scalability & Long-Term Value

The DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX is designed with scalability and long-term value in mind, offering flexibility for evolving industrial needs. While this specific model is a powerful standalone unit, Danfoss's broader VLT drive ecosystem allows for system expansion and integration. Compatibility with various communication protocols facilitates seamless integration into advanced Industrial Internet of Things (IIoT) platforms and distributed control systems, enabling enhanced data acquisition, remote monitoring, and predictive maintenance strategies. This ensures that investments in automation infrastructure can adapt to future technological advancements and operational requirements, maintaining efficiency and competitiveness over the lifecycle of the equipment.

FAQs

1. What are the primary advantages of the DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX?

This drive offers superior energy efficiency and robust motor control for industrial applications. Its integrated harmonic mitigation and RFI filtering simplify installation and ensure compliance.

The advanced thermal management system guarantees reliable performance even under demanding conditions. Its user-friendly interface aids in quick setup and operation.

The 30kW power rating and 480V, 3-phase capability make it suitable for a wide range of heavy-duty machinery and systems.

2. Can the DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX be used in harsh industrial environments?

The drive features an IP20 enclosure, suitable for environments with limited dust and moisture. For more demanding conditions, external protection or higher IP-rated enclosures may be necessary.

Proper installation with appropriate cable glands and ensuring adequate ventilation are critical for longevity. The robust internal components are designed for industrial resilience.

Consideration should be given to ambient temperature and potential corrosive elements if the environment is particularly challenging.

3. What types of motors are compatible with the DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX?

This VLT Automation Drive is primarily designed for standard AC induction motors. It supports a wide range of motor power ratings up to its 30kW capacity.

The drive allows for detailed motor parameter configuration, optimizing performance for specific motor types and brands. This ensures precise speed and torque control.

Users must ensure the motor's voltage, frequency, and current ratings are within the drive's specified output capabilities for safe and efficient operation.

4. How do I connect the DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX to a PLC?

Connect the drive's digital and analog I/O terminals to the PLC's output and input modules, respectively. Configure these I/O assignments within the drive's parameter settings.

For advanced integration, utilize the drive's built-in communication port, typically supporting Modbus RTU, to establish a serial link with the PLC. This allows for bidirectional data exchange.

Ensure proper grounding and shielding of communication cables to prevent signal interference and maintain data integrity between the drive and the PLC.

5. What are common fault codes for this drive and their potential causes?

Fault code 002 typically indicates an overcurrent condition, often caused by motor overload, rapid acceleration ramps, or short circuits. Review motor load and acceleration settings.

Fault code 004 signifies an over-temperature issue, usually due to inadequate ventilation, high ambient temperatures, or a blocked cooling fan. Ensure clear airflow around the drive.

Other common faults may include overvoltage or undervoltage (codes 003/005), requiring checks on the incoming power supply quality and stability.

6. Does this drive offer energy-saving features?

Yes, variable speed control inherently saves energy by matching motor speed to the actual demand, especially in pump and fan applications. The drive optimizes motor performance.

The VLT Automation Drive features sophisticated control modes, such as energy-saving modes, which further reduce power consumption during light load periods. These modes adjust voltage and frequency precisely.

Its high efficiency rating ensures minimal energy loss during power conversion, contributing to lower operational costs and a reduced environmental footprint.

7. What is the recommended installation environment for the DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX?

Install the drive in a clean, dry, and well-ventilated indoor location, away from direct sunlight and heat sources. Maintain specified clearance for airflow.

Ensure the ambient temperature is within the operational limits, typically between -10°C and +50°C (derating may apply at higher temperatures). Avoid environments with excessive dust or corrosive fumes.

The drive should be mounted on a stable, vertical surface using the provided mounting brackets, ensuring it is securely fastened to prevent vibration-related issues.

8. How can I program the DANFOSS FC-360H30KT4E20H2XXCDXXSXXXXAXBX?

Programming can be done directly via the drive's integrated keypad and display (Local Control Panel). This allows for parameter setting and basic configuration.

For more complex programming or batch configurations, use Danfoss's dedicated software tools, such as Danfoss MCT 10, which connects to the drive via a serial interface or USB.

Remote programming is also possible through serial communication protocols like Modbus RTU, enabling integration with plant-wide control systems for parameter management.

9. What is the role of harmonic mitigation in this drive?

Integrated harmonic mitigation reduces the generation of harmonic distortion fed back into the power supply network. This improves power quality and avoids penalties.

It ensures compliance with international standards like IEEE 519, protecting sensitive electrical equipment connected to the same network from interference. This leads to greater system reliability.

This feature simplifies system design by often eliminating the need for external harmonic filters, reducing installation costs and space requirements.

10. Where can I find detailed documentation and support for this drive?

Comprehensive user manuals, installation guides, and technical specifications are available on the official Danfoss website. Search using the full model number.

Danfoss provides dedicated customer support and technical service channels, including online portals and regional offices, to assist with inquiries and troubleshooting.

For specific application advice or advanced technical assistance, consider engaging with authorized Danfoss partners or system integrators familiar with VLT Automation Drives.