DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXAXBX 90kW 480V Three Phase Automation VFD High Power
The DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXAXBX is a high-power, three-phase Variable Frequency Drive (VFD) designed for demanding industrial automation applications. With a robust 90kW power rating and compatibility with 480V systems, this VFD delivers exceptional motor control and energy efficiency. Its advanced features, including precise torque control and comprehensive protection functions, ensure reliable operation and extended equipment lifespan. The FC-360H90KT4E20H2XXCXXXSXXXXAXBX stands out for its adaptability, ease of integration, and ability to optimize performance across a wide range of industrial processes.
Product Specifications
| Parameter | Value |
| :------------------ | :---------------------------------- |
| Model Number | FC-360H90KT4E20H2XXCXXXSXXXXAXBX |
| Power Rating | 90 kW |
| Voltage | 480V (Three Phase) |
| Enclosure Type | IP21/IP00 (depending on configuration) |
| Control Method | V/Hz, Vector Control, Sensorless Vector |
| Overload Capacity | 150% for 60 seconds |
| Operating Temperature | -20°C to +50°C (derating may apply) |
| Dimensions (Approx.)| Varies by enclosure option |
Core Features & Market Positioning
The DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXAXBX distinguishes itself in the high-power VFD market through its advanced control algorithms, offering superior motor performance and energy savings. Its robust design ensures reliability even in harsh industrial environments, positioning it as a premium solution for critical applications. The drive's flexible configuration options and advanced diagnostic capabilities reduce downtime and maintenance costs, making it a cost-effective choice for businesses seeking operational excellence. Its integration capabilities with various industrial networks further enhance its market appeal for modern automation systems.
Key Application Scenarios
This 90kW VFD is ideally suited for heavy-duty applications such as large pump and fan systems in water and wastewater treatment, HVAC systems for large commercial buildings, and material handling equipment in manufacturing and logistics. Its precise control is crucial for applications like extruders, mixers, and conveyors where consistent speed and torque are paramount. The DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXAXBX also finds utility in the chemical processing industry for managing large agitators and in the oil and gas sector for powering pumps and compressors.
Practical System Integration Guidance
Integrating the DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXAXBX into an existing system requires careful consideration of power supply, motor compatibility, and control wiring. Ensure the power supply meets the 480V three-phase requirement and that the motor's nominal current and power are within the VFD's rating. Proper grounding and shielding of motor cables are essential to minimize electrical noise and ensure safe operation. For optimal performance, motor parameters should be accurately entered during the commissioning phase, often through the VFD's keypad or dedicated software. The FC-360H90KT4E20H2XXCXXXSXXXXAXBX supports various communication protocols, facilitating seamless integration with SCADA systems and PLCs for remote monitoring and control.
Operation and Risk Mitigation
Safe operation of the DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXAXBX hinges on adhering to electrical safety standards and the manufacturer's guidelines. Before performing any maintenance or wiring, always ensure the VFD is de-energized and locked out. The drive incorporates numerous protection features, including overcurrent, overvoltage, undervoltage, and thermal protection, to safeguard the motor and the VFD itself. Familiarizing yourself with common fault codes, such as "Overcurrent" (F001) or "Heatsink Over-temperature" (F004), is critical for swift troubleshooting and minimizing downtime. Always refer to the official user manual for detailed explanations of fault codes and recommended corrective actions.
Scalability & Long-Term Value
The DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXAXBX offers significant long-term value through its scalability and compatibility with emerging industrial technologies. Its modular design may allow for future upgrades or the addition of option cards for enhanced functionality, such as advanced communication modules or expanded I/O. The VFD's inherent energy-saving capabilities contribute to reduced operational costs over its lifespan. Furthermore, its ability to integrate with Industrial Internet of Things (IIoT) platforms enables predictive maintenance and advanced analytics, ensuring that your automation infrastructure remains competitive and efficient in the evolving industrial landscape.
FAQs
What are the primary benefits of using the DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXAXBX?
It provides precise motor speed and torque control, leading to significant energy savings. The VFD offers robust protection features for motor and drive longevity. Its advanced capabilities enhance process efficiency and reduce operational costs.
Can this VFD be used with any three-phase motor?
The VFD is designed for 480V three-phase motors, but compatibility depends on the motor's power and current ratings. Always verify motor specifications against the VFD's capabilities. Ensure proper motor parameterization for optimal performance.
What are the typical installation requirements for the DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXAXBX?
Install in a clean, dry environment with adequate ventilation to prevent overheating. Ensure proper grounding and use shielded motor cables to minimize electrical noise interference. Follow all local electrical codes and safety regulations during installation.
How does the FC-360H90KT4E20H2XXCXXXSXXXXAXBX handle overload conditions?
The VFD can sustain 150% of its rated current for 60 seconds, providing ample margin for motor startup. It features advanced thermal management to prevent overheating during transient load conditions. Continuous overloads will trigger protective shutdowns to prevent damage.
What kind of motor control modes does this VFD support?
It supports multiple control modes, including V/Hz, Vector Control, and Sensorless Vector Control. These modes allow for optimized performance across different motor types and applications. Sensorless Vector Control offers high precision without motor feedback.
What are the communication options available for integration with PLCs or SCADA systems?
The FC-360H90KT4E20H2XXCXXXSXXXXAXBX typically supports fieldbus communication protocols via optional modules. Common options include EtherNet/IP, Profibus, and Modbus TCP/IP. This enables seamless integration into industrial automation networks.
How can I troubleshoot common faults like overcurrent or over-temperature?
Consult the VFD's manual for specific fault codes and their meanings. Overcurrent faults may indicate a motor issue or incorrect parameter settings. Over-temperature typically requires checking cooling fan operation and ambient temperature.
What is the typical lifespan of this high-power VFD?
With proper installation, operation within rated limits, and regular maintenance, the VFD can have a lifespan of 10-15 years or more. Environmental conditions and duty cycle significantly influence longevity. Proactive maintenance minimizes failure risks.
Does the DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXAXBX support energy-saving features?
Yes, the VFD inherently saves energy by optimizing motor speed to match load requirements. It also features advanced energy-saving functions that can further reduce consumption during light load periods. This leads to significant operational cost reductions.
Are there any specific programming considerations for this VFD?
Key parameters include motor nominal voltage, current, frequency, and speed. Ensure accurate motor data is entered for optimal performance and protection. Advanced programming involves setting up control loops, I/O assignments, and communication settings for specific applications.
