DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXA0BX 1.5kW A0BX VLT Automation Drive FC-360 3AC 480V

The DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXA0BX 1.5kW A0BX VLT Automation Drive represents a robust and efficient solution for variable speed control in industrial applications. This 3-phase, 480V drive excels in energy savings, precise motor control, and enhanced system reliability, making it a superior choice for demanding environments. Its advanced features, including integrated safety functions and a user-friendly interface, streamline operation and maintenance.

Product Specifications

| Parameter              | Value                                          |

| :--------------------- | :--------------------------------------------- |

| Model                  | FC-360H1K5T4E20H2BXCDXXSXXXXA0BX                |

| Power Rating           | 1.5 kW                                         |

| Input Voltage          | 3 AC 480V                                      |

| Output Voltage         | 0-480V                                         |

| Frame Size             | Not explicitly specified, assumed standard for 1.5kW |

| Enclosure              | IP20                                           |

| Control Method         | V/f, Vector Control, Sensorless Vector Control |

| Communication Options  | (Refer to specific configuration for details)  |

| Ambient Temperature    | -10°C to +45°C (derating may apply)           |

| Mounting               | Wall or Panel Mount                            |

Core Features & Market Positioning

The DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXA0BX distinguishes itself through its sophisticated control algorithms, offering unparalleled precision in motor speed and torque regulation, crucial for optimizing process efficiency and reducing energy consumption. Its design prioritizes operational flexibility, allowing seamless integration into diverse industrial setups. The drive's robust construction and advanced thermal management ensure longevity and consistent performance even under harsh operating conditions. Positioned as a high-performance, reliable automation solution, the FC-360 series caters to industries where uptime and energy efficiency are paramount.

Key Application Scenarios

This 1.5kW VLT Automation Drive is ideally suited for a wide array of applications demanding precise motor control and energy savings. Common use cases include pump and fan control in HVAC systems, conveyor systems in material handling, process automation in manufacturing, and general-purpose machine control. Its ability to adapt to varying load conditions makes it exceptionally valuable for applications such as mixers, extruders, and textile machinery, where dynamic speed adjustments are necessary. The 480V rating is particularly relevant for North American industrial power grids.

Practical System Integration Guidance

Integrating the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXA0BX involves standard VFD installation practices. Ensure proper ventilation for the IP20 enclosure and adhere to local electrical codes for wiring. Connect the 3-phase AC input power to terminals L1, L2, and L3, and the motor to terminals T1, T2, and T3. Grounding is critical; connect the protective earth (PE) terminal to a reliable ground. Commissioning typically involves setting motor parameters, selecting the control mode (V/f or Vector Control), and configuring I/O signals for external control. Danfoss provides comprehensive software tools for advanced parameterization and monitoring.

Operation and Risk Mitigation

Operating the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXA0BX requires adherence to safety protocols. Always disconnect power before performing any wiring or maintenance. The drive features built-in safety functions, such as Safe Torque Off (STO), which can prevent unexpected motor starts, a critical feature for safeguarding personnel. Common operational issues often stem from incorrect parameter settings or environmental factors. Troubleshooting involves checking error codes displayed on the control panel, consulting the user manual for fault diagnostics, and verifying power supply and motor connections.

Scalability & Long-Term Value

The VLT Automation Drive FC-360 series offers excellent scalability and long-term value. Its modular design and compatibility with various communication fieldbus protocols facilitate integration into larger automation systems and IIoT platforms, enabling advanced data acquisition and remote monitoring. While this specific model is a 1.5kW unit, the FC-360 platform extends to higher power ratings, allowing for system expansion without requiring a complete change in control philosophy. This ensures a consistent and upgradeable automation infrastructure for future industrial needs.

FAQs

What is the primary function of the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXA0BX?

The DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXA0BX is a variable speed drive designed to control motor speed and torque precisely. It optimizes energy usage by adjusting motor output to match demand, rather than running at full speed constantly. This leads to significant cost savings and improved process control.

This drive offers advanced control methods like sensorless vector control for enhanced performance. It is built for industrial environments, ensuring reliable operation and longevity in demanding applications.

Its 1.5kW power rating and 480V, 3-phase input make it suitable for a broad range of medium-sized industrial machinery and systems.

How does the DANFOSS FC-360 drive save energy?

The drive achieves energy savings by matching motor speed to the actual load requirement. Unlike direct online starters, it avoids full-speed operation when less power is needed.

By reducing motor speed, the drive significantly cuts down on electrical consumption, especially in applications like pumps and fans where loads vary. This efficiency translates directly into lower operational costs.

This dynamic adjustment capability is a core benefit, directly impacting the energy footprint and profitability of industrial processes using this automation drive.

What are the key technical specifications for this 1.5kW VLT Automation Drive?

This specific model, FC-360H1K5T4E20H2BXCDXXSXXXXA0BX, has a 1.5kW power rating and operates on a 3-phase, 480V AC input. Its output voltage is also adjustable up to 480V.

The drive supports multiple control modes, including V/f and advanced sensorless vector control, providing flexibility for different motor types and applications. It typically features an IP20 enclosure.

Its operating temperature range is usually between -10°C and +45°C, though derating might be necessary at higher ambient temperatures.

Can the DANFOSS FC-360 be used with different types of motors?

Yes, the DANFOSS FC-360 series is designed to be versatile and compatible with various AC motor types. It supports standard induction motors effectively.

The drive offers advanced control algorithms, including sensorless vector control, which allows for precise speed and torque regulation even without motor feedback sensors. This enhances its applicability.

This adaptability makes it a practical choice for retrofitting existing machinery or integrating into new systems with different motor specifications.

What safety features are included in the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXA0BX?

A crucial safety feature is the integrated Safe Torque Off (STO) function. This allows for immediate and safe de-energization of the motor windings without needing to cycle main power.

STO ensures that the motor cannot be accidentally restarted, significantly enhancing operational safety for personnel during maintenance or emergency situations. This is a critical safety interlock.

The drive also incorporates comprehensive overload protection, short-circuit protection, and ground fault detection to safeguard both the equipment and the electrical system from damage.

How do I install and commission the DANFOSS FC-360 automation drive?

Installation requires mounting the IP20 rated drive in a clean, well-ventilated area, typically on a wall or panel, following the manufacturer's spacing guidelines. Proper grounding is essential for safety and performance.

Wiring involves connecting the incoming 3-phase 480V power to the drive's input terminals and the motor to its output terminals, strictly following the terminal diagram. Ensure all connections are secure.

Commissioning includes initial parameter setup, such as motor data entry, selecting the appropriate control mode, and configuring I/O for external control signals, often using the drive's keypad or configuration software.

What are common applications for this 1.5kW, 480V VLT Automation Drive?

This drive is excellent for variable torque applications like pumps and fans in HVAC systems, where precise flow control is needed. It allows for energy-efficient operation by adjusting output to demand.

In manufacturing and material handling, it's widely used for conveyor systems, mixers, and extruders, enabling controlled acceleration, deceleration, and speed regulation for optimized production processes.

Its robust design and 480V rating make it suitable for general industrial machinery and automation tasks requiring reliable, adjustable motor speed control in North American facilities.

What kind of communication protocols does the FC-360 support for system integration?

The DANFOSS FC-360 series typically supports common industrial fieldbus protocols for seamless integration into larger automation systems. Specific options include protocols like Modbus RTU, Profibus DP, DeviceNet, and EtherNet/IP.

These communication capabilities allow the drive to be monitored, controlled, and parameterized remotely by a PLC or SCADA system. This is vital for advanced automation and IIoT applications.

By supporting these standard protocols, the drive ensures compatibility with a wide range of automation architectures, facilitating data exchange and centralized control.

How can I troubleshoot common issues with the FC-360 drive?

Begin by checking the drive's display for any active fault codes or warnings. Consult the user manual to interpret these codes, which often indicate specific issues like overcurrent, undervoltage, or motor overheating.

Verify all electrical connections, ensuring they are secure and correctly wired according to the installation guide. Confirm that the input power supply is within the drive's specified voltage and frequency range.

Review the configured parameters, especially those related to motor data, control mode, and I/O settings, to ensure they are appropriate for the application. Sometimes, a parameter reset to defaults can help diagnose issues.

Is the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXA0BX scalable for future expansion?

Yes, the FC-360 series is designed with scalability in mind. While this is a 1.5kW unit, the broader FC-360 platform extends to higher power ratings, allowing for system upgrades.

The drive's compatibility with various communication protocols facilitates its integration into larger, more complex automation systems, including IIoT platforms, enabling future enhancements.

This modular approach ensures that investments in Danfoss automation technology can grow with your operational needs, offering a long-term, consistent solution.