DANFOSS FC-360H22KT4E20H2BXCDXXSXXXXALBX 22kW VLT Automation Drive FC-360 3AC 480V ALBX

The DANFOSS FC-360H22KT4E20H2BXCDXXSXXXXALBX, a 22kW VLT Automation Drive operating on a 3-phase 480V AC supply, stands as a robust solution for demanding industrial applications. This drive delivers exceptional performance through advanced control algorithms, ensuring precise motor speed and torque management. Its IP20 enclosure offers fundamental protection, while the ALBX variant signifies specialized coating for enhanced environmental resilience, making it suitable for challenging operational settings. With a nominal power output of 22kW and compatibility with 3-phase 480V systems, the FC-360 drive is engineered for efficiency and reliability in continuous-duty industrial processes.

Product Specifications

| Feature               | Specification                               |

| :-------------------- | :------------------------------------------ |

| Model Number          | FC-360H22KT4E20H2BXCDXXSXXXXALBX             |

| Power Rating          | 22 kW                                       |

| Input Voltage         | 3 Phase, 480V AC                            |

| Enclosure Type        | IP20 (ALBX variant with specialized coating) |

| Frame Size            | (Specific frame size not detailed in search) |

| Output Frequency      | 0-599 Hz                                    |

| Control Method        | V/f, Vector Control                         |

| Protection Features   | Overcurrent, Overvoltage, Undervoltage, Overtemperature, etc. |

Core Features & Market Positioning

The DANFOSS FC-360H22KT4E20H2BXCDXXSXXXXALBX distinguishes itself through its advanced VLT® Automation Drive platform, renowned for energy efficiency and precise motor control. The inherent adaptability of the FC-360 series, particularly the ALBX variant with its enhanced coating, positions it as a resilient choice for environments where dust, moisture, or corrosive elements are prevalent. This drive offers superior torque control and dynamic response, crucial for applications demanding consistent performance under varying load conditions. Its market positioning is firmly established in sectors requiring reliable, high-performance variable speed control without the complexity of higher-tier drives, offering a compelling balance of functionality and cost-effectiveness.

Key Application Scenarios

This 22kW VLT Automation Drive is exceptionally well-suited for a broad spectrum of industrial applications. Its robust design and precise control make it ideal for pump and fan control in HVAC systems, where energy savings are paramount. In material handling, it excels in conveyor systems, ensuring smooth acceleration and deceleration for delicate goods. Manufacturing environments benefit from its consistent performance in machine tools, mixers, and extruders, where precise speed regulation is critical for product quality. The ALBX variant's enhanced protection also makes it a prime candidate for use in water treatment plants, food and beverage processing, and other industries exposed to potentially harsh conditions.

Practical System Integration Guidance

Integrating the DANFOSS FC-360H22KT4E20H2BXCDXXSXXXXALBX into existing systems requires careful attention to wiring and programming. For installation, ensure a clean, well-ventilated environment, adhering to the specified clearances for heat dissipation. The drive's terminal block accommodates power and control wiring; proper grounding is essential for safety and performance. When programming, the VLT® Programming software or the drive's integrated keypad allows configuration of motor parameters, ramp times, and control modes (e.g., V/f or vector control). For optimal performance, motor data such as nominal power, voltage, current, and speed should be accurately entered. The ALBX designation may necessitate specific considerations for environmental sealing during enclosure integration.

Operation and Risk Mitigation

Operating the DANFOSS FC-360H22KT4E20H2BXCDXXSXXXXALBX involves understanding its control interface and safety features. Accessing parameters via the keypad or software allows for fine-tuning performance and setting operational limits. Key safety features include built-in overload protection, overvoltage/undervoltage monitoring, and thermal shutdown to prevent motor and drive damage. Risk mitigation involves rigorous adherence to installation guidelines, ensuring correct wiring, and proper grounding to prevent electrical hazards. Regular visual inspections for any signs of environmental ingress, particularly with the ALBX variant, are recommended. Familiarizing yourself with common fault codes, such as "Overcurrent" (often indicated by specific error codes like L.C. or similar) or "Overtemperature" (e.g., O.T.), is crucial for swift troubleshooting and minimizing downtime.

Scalability & Long-Term Value

The DANFOSS FC-360H22KT4E20H2BXCDXXSXXXXALBX offers significant long-term value through its inherent scalability and integration capabilities. As part of the broader VLT® Automation Drive family, it can be easily networked with other Danfoss drives and control systems, facilitating centralized monitoring and management. Compatibility with industrial communication protocols (e.g., Modbus, PROFIBUS, if optional cards are installed) allows for seamless integration into SCADA or PLC-based automation architectures. This enables advanced diagnostic capabilities and predictive maintenance strategies, aligning with Industry 4.0 initiatives. The drive's robust construction and Danfoss's reputation for quality ensure a long operational lifespan, minimizing total cost of ownership through reduced maintenance and energy consumption.

Frequently Asked Questions

What is the primary function of the DANFOSS FC-360H22KT4E20H2BXCDXXSXXXXALBX?

This VLT Automation Drive precisely controls motor speed and torque. It optimizes energy usage and enhances process efficiency across various industrial settings.

Its core purpose is to provide variable frequency control for AC motors, adapting their operation to specific load requirements. This leads to significant energy savings and improved equipment longevity compared to fixed-speed operation.

The drive's advanced control algorithms ensure smooth operation, reduced mechanical stress on machinery, and precise process outcomes. It is a key component in modern automated industrial systems.

How does the ALBX designation affect the drive's performance and application?

The ALBX designation indicates a specialized coating on the drive's components. This coating enhances its resistance to environmental factors like dust and moisture.

Drives with ALBX coating are better suited for harsher industrial environments. This includes applications in water treatment, food processing, or areas with corrosive atmospheres.

This specialized protection ensures greater reliability and a longer service life in challenging conditions, minimizing the risk of premature failure.

What are the key technical specifications for the DANFOSS FC-360H22KT4E20H2BXCDXXSXXXXALBX?

It is a 22kW drive designed for 3-phase, 480V AC input power. The output frequency range is typically 0-599 Hz.

The drive supports advanced control methods like V/f and vector control for optimal motor performance. It includes comprehensive protection features against electrical faults.

Its IP20 enclosure offers basic protection, with the ALBX variant adding enhanced environmental resilience. Specific frame sizes may vary, impacting physical dimensions.

What types of motors can be controlled by this VLT Automation Drive?

This drive is designed to control standard 3-phase AC induction motors. It is compatible with motors operating within the specified voltage and frequency ranges.

The drive's control modes, such as vector control, allow for precise management of both standard and certain types of permanent magnet motors. Always verify motor compatibility.

Accurate motor parameter input during commissioning is crucial for the drive to optimize performance and ensure safety for the connected motor.

What are common troubleshooting steps for the DANFOSS FC-360?

First, check for active fault codes displayed on the drive's interface. Consult the manual to understand the specific error meaning.

Verify all power and control wiring connections for proper securement and correct polarity. Ensure the motor parameters are correctly configured in the drive.

If the issue persists, check for environmental factors like excessive heat or dust, especially for ALBX variants, and inspect the motor for any mechanical issues.

How can I integrate this drive into a PLC system?

You can integrate the drive using its built-in communication ports or optional communication cards. Common protocols include Modbus, PROFIBUS, or EtherNet/IP.

Configure the drive's communication parameters to match those of your PLC. Establish the correct wiring for serial or network communication between the drive and the PLC.

Program the PLC to send start/stop commands, speed setpoints, and read drive status and fault information. This enables full automation and remote control.

What safety precautions should be taken when installing or servicing the FC-360 drive?

Always disconnect and lock out all power sources before performing any installation or maintenance. Ensure the drive is properly grounded to prevent electrical shock.

Follow the specified clearances for ventilation to prevent overheating. Use appropriate personal protective equipment (PPE) when working with electrical equipment.

Be aware of stored energy within the drive even after power is disconnected. Consult the user manual for detailed safety instructions specific to your model.

How do I set up a simple pump control application with this drive?

For pump control, typically V/f mode or basic vector control is used. Configure ramp-up and ramp-down times to ensure smooth starts and stops.

Set the minimum and maximum speed limits according to the pump's operating range. Implement basic digital inputs for start/stop commands and potentially for external fault signals.

If the ALBX variant is used, ensure proper sealing of any enclosure penetrations to maintain environmental protection for the application.

What is the typical energy saving potential of using the FC-360 drive?

Energy savings are highly application-dependent, especially with pumps and fans. Savings can range from 20% to over 60% by matching motor speed to actual demand.

By precisely controlling motor speed, the drive eliminates energy waste associated with running at full speed when lower output is needed. This is particularly impactful in variable load scenarios.

Regularly monitoring energy consumption and comparing it to fixed-speed operation will quantify the specific savings achieved by implementing the VLT Automation Drive.

Does the DANFOSS FC-360H22KT4E20H2BXCDXXSXXXXALBX support remote monitoring or IIoT integration?

Yes, the drive supports remote monitoring through various industrial communication protocols. Optional communication modules enable integration with SCADA systems and IIoT platforms.

Through these networks, users can monitor drive status, speed, current, voltage, and fault logs remotely. This facilitates predictive maintenance and operational analysis.

This capability allows for seamless integration into modern digital manufacturing environments, enhancing overall system visibility and control.