DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXALBX 90kW VLT Automation Drive FC-360 3AC 480V ALBX
The DANFOSS VLT Automation Drive FC-360H90KT4E20H2XXCXXXSXXXXALBX 90kW, a robust 3-phase AC drive operating at 480V, stands as a cornerstone for industrial automation, delivering exceptional energy efficiency, precise motor control, and reliable performance. With a nominal power output of 90kW, this drive is engineered to optimize a wide array of industrial processes, offering advanced features such as a built-in harmonic filter and programmable logic controller (PLC) capabilities for seamless system integration. Its ALBX variant signifies a specific enclosure type, ensuring suitability for demanding environments. The FC-360 series is designed for versatility, capable of handling complex motor control applications while minimizing energy consumption and operational costs.
Product Specifications
| Parameter | Specification |
| :------------------------- | :------------------------------------------------- |
| Product Number | FC-360H90KT4E20H2XXCXXXSXXXXALBX |
| Power Rating | 90 kW |
| Motor Supply | 3 Phase AC |
| Input Voltage | 480 V |
| Drive Type | VLT Automation Drive FC-360 |
| Enclosure Type | ALBX |
| Integrated Harmonic Filter | Yes |
| Programmable Logic Control | Yes |
Core Features & Market Positioning
The DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXALBX distinguishes itself through its integrated harmonic filtering, a critical feature that actively reduces harmonic distortion, thereby enhancing power quality and protecting sensitive electrical equipment. This advanced capability positions the FC-360 series as a superior choice for applications where grid compliance and system stability are paramount. Furthermore, the drive's built-in programmable logic controller (PLC) offers significant value by enabling direct control of local machine functions without the need for an external PLC, simplifying system architecture and reducing overall installation costs. This integration of advanced control and power quality management solidifies its market position as a high-performance, cost-effective solution for demanding industrial environments.
Key Application Scenarios
The robust 90kW capacity and advanced features of the DANFOSS VLT Automation Drive FC-360H90KT4E20H2XXCXXXSXXXXALBX make it exceptionally well-suited for a multitude of industrial applications. It is a prime candidate for controlling large pumps and fans in water treatment plants and HVAC systems, where precise speed regulation leads to significant energy savings. The drive's ability to handle variable torque loads also makes it ideal for conveyor systems and material handling equipment in manufacturing and logistics sectors. Moreover, its high power output and integrated controls are beneficial in mixers, extruders, and other process machinery found in the food and beverage, chemical, and plastics industries, ensuring consistent product quality and efficient operation.
Practical System Integration Guidance
Integrating the DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXALBX into existing industrial systems requires careful attention to electrical connections and parameter configuration. Ensure the main power supply is correctly wired to the input terminals, adhering to the specified 480V, 3-phase AC requirements. Motor connections should be made to the output terminals, with proper grounding for safety and performance. Initial commissioning involves setting fundamental motor parameters, such as rated power, speed, and current, via the drive's keypad or through commissioning software. For advanced control, leverage the built-in PLC functionality by programming logic sequences directly within the drive using the VLT ecosystem's programming tools, which often support IEC 61131-3 standards.
Operation and Risk Mitigation
Safe and efficient operation of the DANFOSS VLT Automation Drive FC-360H90KT4E20H2XXCXXXSXXXXALBX hinges on understanding its operational parameters and potential fault conditions. Always ensure that the drive is installed in a well-ventilated area and that the ambient temperature remains within the specified operating range to prevent overheating. Familiarize yourself with common error codes displayed on the drive's interface; for instance, an "Overcurrent" fault (e.g., F001) might indicate a motor short circuit or excessive load, requiring immediate shutdown and inspection. Similarly, an "Overtemperature" alarm necessitates checking cooling fan operation and ventilation. Adhering to lockout/tagout procedures during maintenance is critical to prevent accidental startup and ensure personnel safety.
Scalability & Long-Term Value
The DANFOSS VLT Automation Drive FC-360H90KT4E20H2XXCXXXSXXXXALBX offers significant long-term value through its inherent scalability and compatibility with modern industrial automation trends. Its modular design and support for various communication protocols, such as Modbus TCP/IP or EtherNet/IP, facilitate seamless integration into supervisory control and data acquisition (SCADA) systems and the Industrial Internet of Things (IIoT) infrastructure. This allows for remote monitoring, diagnostics, and predictive maintenance, extending the operational lifespan of the drive and connected machinery. Furthermore, Danfoss's commitment to backward compatibility ensures that upgrades or replacements within the VLT family can often be managed with minimal disruption to existing control strategies.
FAQs
What is the primary function of the DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXALBX?
This 90kW VLT Automation Drive is engineered to control the speed and torque of AC electric motors with high precision. It is designed to optimize energy consumption and enhance process efficiency in various industrial applications.
The drive facilitates sophisticated motor control, including variable speed and soft-start capabilities. It also features integrated harmonic filtering for improved power quality and a built-in PLC for local automation tasks, reducing the need for external components.
Its core purpose is to provide reliable, energy-efficient, and precise motor control, leading to reduced operational costs and increased productivity across different industrial sectors.
What are the key technical specifications for the FC-360H90KT4E20H2XXCXXXSXXXXALBX?
This specific model, the FC-360H90KT4E20H2XXCXXXSXXXXALBX, is a 90kW drive. It operates on a 3-phase AC power supply at 480V.
The drive is part of the VLT Automation Drive FC-360 series and features an ALBX enclosure type. It includes integrated harmonic filtering and programmable logic control capabilities.
Essential technical parameters also include its high efficiency, robust construction for industrial environments, and advanced motor control algorithms for optimal performance.
How does the integrated harmonic filter benefit industrial operations?
The integrated harmonic filter significantly reduces harmonic distortion in the electrical system. This improves overall power quality, preventing interference with other sensitive electronic equipment.
By mitigating harmonics, the drive helps ensure compliance with power quality standards and regulations. It also leads to a more stable and reliable power grid for the entire facility.
Reduced harmonic distortion can result in lower energy losses, less stress on electrical components, and an extended lifespan for motors and other connected machinery.
What types of industries commonly utilize the DANFOSS FC-360 series?
The FC-360 series is widely adopted in sectors requiring precise motor control and energy efficiency. This includes water and wastewater treatment for pump applications.
Manufacturing and material handling industries frequently use these drives for conveyor systems, crushers, and other machinery. The food and beverage industry also benefits from its precise control for processing equipment.
Other significant applications are found in HVAC systems for fan control, as well as in the plastics and chemical industries for extruders and mixers, leveraging its robust performance.
How can I perform basic setup and commissioning of the FC-360H90KT4E20H2XXCXXXSXXXXALBX?
Begin by ensuring correct power supply wiring (480V, 3-phase AC) and motor connections to the appropriate terminals. Always follow safety procedures, including lockout/tagout.
Access the drive's control panel to input essential motor data, such as rated power, voltage, current, and frequency. Basic parameter groups for motor tuning are crucial for optimal performance.
Utilize Danfoss's commissioning software, like VLT® ControlCenter, for a guided setup and to transfer parameters. This ensures all necessary settings are configured correctly for your specific application.
What are common troubleshooting steps for the FC-360 drive?
First, check the drive's display for any active alarms or fault codes. Common faults include overcurrent, overvoltage, undervoltage, and overtemperature.
For overcurrent faults, inspect the motor for mechanical issues or if the load exceeds the drive's capacity. For temperature faults, verify that cooling fans are operational and ventilation is clear.
Consult the drive's manual for a comprehensive list of fault codes and their corresponding troubleshooting procedures. Ensure proper installation and environmental conditions are met.
How does the built-in PLC enhance system integration?
The integrated PLC allows for local control logic to be programmed directly within the drive. This eliminates the need for a separate, external PLC for many machine control functions.
This feature simplifies wiring and reduces the overall complexity of the control panel. It can also lead to faster response times for critical control sequences.
By performing logic operations on the drive itself, system integration becomes more streamlined, reducing hardware costs and potential points of failure.
What communication protocols are supported by the DANFOSS FC-360H90KT4E20H2XXCXXXSXXXXALBX?
The FC-360 series typically supports industry-standard fieldbus protocols for seamless integration into automation networks. Common options include Modbus RTU/TCP and PROFIBUS DP.
Depending on the specific option card installed, the drive can also interface with other popular protocols like EtherNet/IP, PROFINET, and DeviceNet. This ensures compatibility with a wide range of control systems.
These communication capabilities are essential for remote monitoring, diagnostics, and supervisory control within modern industrial automation architectures, including IIoT platforms.
How can I ensure energy efficiency when using this drive?
Properly set the motor parameters and utilize the drive's energy-saving features. This includes optimizing the V/f curve or vector control for your specific motor and load.
The drive's built-in features like automatic motor adaptation and optimal excitation control help minimize energy consumption. Regularly monitor energy usage through the drive's display or connected monitoring systems.
Ensure the drive is correctly sized for the application and avoid oversizing, which can lead to reduced efficiency at partial loads. Implementing smart control strategies can further maximize energy savings.
What are the safety considerations when installing and operating the FC-360H90KT4E20H2XXCXXXSXXXXALBX?
Always disconnect and lock out power before performing any installation or maintenance work. Ensure the drive is properly grounded to prevent electrical shock hazards.
Follow all local electrical codes and standards during installation. Avoid operating the drive in environments with explosive dust or flammable gases unless specifically rated for such conditions.
Understand the safety functions available, such as safe torque off (STO), if applicable to your configuration, and ensure they are correctly implemented and tested to prevent hazardous motor movements.
