DANFOSS FC-360H160T4E20H2XXCXXXSXXXXALBX 160kW 480V Three Phase Automation Inverter ALBX

The DANFOSS FC-360H160T4E20H2XXCXXXSXXXXALBX is a high-performance 160kW, 480V three-phase automation inverter engineered for demanding industrial applications. This advanced variable frequency drive (VFD) offers exceptional control precision, robust energy efficiency, and seamless integration into sophisticated automation systems. Its core advantages lie in its superior motor control algorithms, comprehensive protection features, and flexible communication options, positioning it as a leading solution for optimizing industrial processes. Key technical parameters include its power rating of 160kW, a supply voltage of 480V, and a three-phase output, ensuring compatibility with a wide range of industrial machinery.

| Feature                    | Specification                                      |

| :------------------------- | :------------------------------------------------- |

| Model                      | FC-360H160T4E20H2XXCXXXSXXXXALBX                  |

| Power Rating               | 160 kW                                             |

| Supply Voltage             | 480 V                                              |

| Phase                      | Three-Phase                                        |

| Enclosure Type             | ALBX (Specific to Danfoss coding)                  |

| Control Type               | Automation Inverter                                |

| Network Communication      | Supports various industrial fieldbuses (e.g., Profibus, EtherNet/IP, PROFINET - XX code dependent) |

| Protection Features        | Overload, overvoltage, undervoltage, short circuit, ground fault, thermal protection |

| Operating Temperature Range | Varies by specific sub-model, typically -10°C to +50°C ambient |

| Dimensions                 | Varies by enclosure size                           |

| Weight                     | Varies by enclosure size                           |

Core Features & Market Positioning

The DANFOSS FC-360H160T4E20H2XXCXXXSXXXXALBX stands out in the industrial automation market due to its advanced sensorless vector control, which delivers precise speed and torque regulation even under highly dynamic load conditions. This capability minimizes mechanical stress on equipment and ensures consistent process performance, a critical differentiator for applications in pump, fan, and general machine control. The inverter’s energy-saving features, including optimized flux and intelligent fan control, contribute significantly to reduced operational costs, aligning with the growing demand for sustainable industrial solutions. Its robust design and comprehensive diagnostic tools enhance reliability and minimize downtime, making it a preferred choice for industries where continuous operation is paramount.

Key Application Scenarios

This automation inverter is ideally suited for a wide array of demanding industrial applications. It excels in pump and fan control within HVAC systems, water treatment plants, and industrial ventilation, where precise flow and pressure regulation are essential for energy efficiency and process stability. The FC-360H160T4E20H2XXCXXXSXXXXALBX is also a strong performer in conveyor systems, mixers, extruders, and other general machinery found in manufacturing, food and beverage, and material handling industries. Its ability to handle varying loads and provide precise motor speed control makes it invaluable for optimizing production output and ensuring product quality.

Practical System Integration Guidance

Integrating the DANFOSS FC-360H160T4E20H2XXCXXXSXXXXALBX into an existing or new system requires careful consideration of power and control wiring. Ensure the supply voltage precisely matches the 480V rating and that the three-phase power source is stable. Utilize appropriately sized cables for both power input and motor output to prevent voltage drop and overheating. For control wiring, connect digital and analog I/O signals according to the Danfoss manual for the specific configuration (indicated by the 'XX' codes in the model number). Network communication setup involves selecting the appropriate fieldbus module and configuring its address and parameters within the inverter's software and the overall automation network. A common integration practice involves connecting the inverter's analog input to a process controller's analog output for speed or setpoint control, and utilizing digital inputs for start/stop commands or mode selection.

Operation and Risk Mitigation

Safe and efficient operation of the DANFOSS FC-360H160T4E20H2XXCXXXSXXXXALBX hinges on adherence to installation guidelines and proper parameterization. Before powering up, verify all connections, including grounding, and ensure the motor is correctly wired to the inverter output. During commissioning, meticulously set motor parameters, such as nominal voltage, current, and frequency, to match the connected motor’s nameplate data. Critical error codes, such as 'Overcurrent' (often indicated by code 4, 5, or 6) or 'Overload' (code 12), typically point to issues with motor load, wiring, or incorrect parameter settings. Addressing these involves reducing the load, checking for motor faults, or re-evaluating the inverter's parameter configuration to match the application's demands. Always consult the official Danfoss documentation for a comprehensive list of fault codes and their resolutions.

Scalability & Long-Term Value

The DANFOSS FC-360H160T4E20H2XXCXXXSXXXXALBX offers significant long-term value through its inherent scalability and compatibility with modern industrial communication protocols. The 'XXCXXXSXXXXALBX' part of the model number indicates potential for various options and expansions, allowing for integration with advanced IIoT platforms and digital manufacturing solutions. This future-proofing ensures that the inverter can adapt to evolving automation strategies and data analytics requirements. Furthermore, Danfoss's commitment to backward compatibility and software updates means that the inverter can remain a core component of evolving systems, providing a reliable and cost-effective solution for years to come, thereby maximizing the return on investment.

FAQs

What are the primary benefits of using the DANFOSS FC-360H160T4E20H2XXCXXXSXXXXALBX inverter?

This inverter provides exceptional motor control precision for dynamic loads. It significantly enhances energy efficiency, reducing operational costs. Its robust design and comprehensive protection features minimize downtime and ensure reliability.

How does this inverter contribute to energy savings in industrial applications?

It employs advanced algorithms like optimized flux control to reduce motor energy consumption. Intelligent fan and pump control features further optimize power usage based on demand. This leads to substantial reductions in electricity bills for facilities.

What specific industries can benefit most from the FC-360H160T4E20H2XXCXXXSXXXXALBX?

The HVAC sector benefits from precise fan and pump speed control for climate management. Water and wastewater treatment plants utilize its stable control for flow regulation. General manufacturing benefits in applications like conveyors and mixers for process optimization.

What are the typical power and voltage specifications for this inverter model?

This specific model is rated for a powerful 160kW motor output. It operates with a standard industrial supply voltage of 480V. The three-phase design ensures compatibility with common industrial motor configurations.

Can this inverter be integrated into existing automation systems?

Yes, it supports a wide range of industrial fieldbus protocols for seamless integration. Careful configuration of its communication parameters is required. It is designed for compatibility with existing control architectures.

What kind of motor control does this inverter offer?

It features advanced sensorless vector control for precise speed and torque regulation. This allows for accurate performance even with fluctuating load conditions. It provides superior motor performance compared to basic V/f control.

What are common installation considerations for this 160kW inverter?

Proper sizing of power cables for both input and output is crucial. Ensure a stable 480V three-phase power supply is available. Grounding must be correctly implemented for safety and performance.

How can I troubleshoot common fault codes like 'Overload' or 'Overcurrent' on this inverter?

Verify the connected motor's specifications match the inverter's settings. Check for mechanical issues or excessive load on the driven equipment. Ensure motor windings are not shorted and cables are correctly connected.

What options are available for network communication with the FC-360H160T4E20H2XXCXXXSXXXXALBX?

Various fieldbus options are available, including Profibus, EtherNet/IP, and PROFINET. The specific communication capabilities depend on the 'XX' codes within the model number. Consult the product datasheet for exact compatibility.

How does the ALBX enclosure designation impact the inverter's suitability?

The ALBX designation typically refers to a specific enclosure type, often indicating a certain level of environmental protection or mounting configuration. It’s important to match this to the installation site's conditions. This ensures durability and reliable operation.