ESTUN ER150-3200-PR Press Specialized Robot 150kg Payload 3200mm Reach Stamping Line Master

The ESTUN ER150-3200-PR press specialized robot is engineered for demanding stamping line operations, offering a robust 150kg payload capacity and an extensive 3200mm reach. This master unit is designed to optimize efficiency and precision in high-volume automotive and metal fabrication environments. Its key advantages lie in its high-speed cycle times, exceptional repeatability, and robust construction, ensuring reliable performance under continuous, heavy-duty cycles. Core technical parameters include a maximum payload of 150kg, an impressive 3200mm reach, and a high-precision ±0.08mm repeatability, all crucial for maintaining tight manufacturing tolerances.

| Parameter           | Value           |

| :------------------ | :-------------- |

| Model             | ER150-3200-PR|

| Max Payload         | 150 kg          |

| Max Reach           | 3200 mm         |

| Repeatability       | ±0.08 mm        |

| Mounting Position   | Floor           |

| Axis Structure      | 6-axis          |

| Protection Rating   | IP65 (Body)     |

Core Features & Market Positioning

The ESTUN ER150-3200-PR distinguishes itself through its specialized design for press automation, offering a significant competitive edge in high-throughput stamping lines. Its robust arm construction and advanced servo motor technology facilitate rapid and precise part transfer, minimizing cycle times and maximizing press utilization. The robot's high payload and reach capability allow it to handle larger, heavier components common in automotive body-in-white (BIW) production and heavy stamping applications. Market positioning is firmly within the high-performance, cost-effective industrial robot segment, directly competing with established brands by offering a compelling blend of power, precision, and reliability for press tending.

Key Application Scenarios

This ESTUN robot excels in a variety of critical stamping line applications. It is ideally suited for the intricate task of loading and unloading large, heavy metal blanks into and out of stamping presses, ensuring consistent and accurate positioning for each stroke. Furthermore, the ER150-3200-PR is adept at performing inter-press transfers, moving workpieces between successive stages of the stamping process with speed and accuracy. Its extended reach makes it highly effective for reaching deep into press beds or for complex part manipulation in multi-stage die operations, significantly enhancing automation flexibility.

Practical System Integration Guidance

Integrating the ESTUN ER150-3200-PR into an existing stamping line requires careful consideration of its physical footprint and power requirements. The robot's floor-mounting design simplifies initial placement, but a solid, level foundation is essential for maintaining its ±0.08mm repeatability. Electrical connections should adhere strictly to ESTUN's specifications for the control cabinet and power supply, typically involving a 3-phase AC power source. Programming is often accomplished through ESTUN's proprietary teach pendant software, which utilizes a user-friendly, icon-based interface for path teaching, I/O configuration, and safety zone definition, facilitating efficient setup and adjustments.

Operation and Risk Mitigation

Operating the ESTUN ER150-3200-PR robot necessitates strict adherence to safety protocols. The robot is equipped with multiple safety features, including integrated emergency stop buttons and configurable safety zones within the controller to prevent collisions with the press or other machinery. Users must be thoroughly trained on the teach pendant interface and emergency procedures. Common operational risks include gripper malfunctions or incorrect part detection; robust end-of-arm tooling (EOAT) design and sensor integration are critical to mitigate these issues. Regular maintenance, including lubrication and joint checks, as outlined in the ESTUN manual, is vital for preventing unexpected faults.

Scalability & Long-Term Value

The ESTUN ER150-3200-PR offers solid long-term value through its inherent durability and ESTUN's commitment to platform compatibility. While designed as a master unit for stamping, its advanced controller can support integration with other automation components, such as vision systems for part inspection or additional robotic peripherals for upstream or downstream tasks. The robot's architecture is designed to interface with modern manufacturing execution systems (MES) and industrial internet of things (IIoT) platforms, enabling data collection for process monitoring, predictive maintenance, and overall plant optimization. This forward-looking integration capability ensures the robot remains a valuable asset in evolving smart factory environments.

Frequently Asked Questions

What is the primary application for the ESTUN ER150-3200-PR robot?

Its primary application is high-volume stamping press automation. It excels at loading and unloading heavy metal parts.

This robot is designed for critical press tending tasks. It ensures consistent part placement for optimal stamping quality.

The ER150-3200-PR robot is also ideal for inter-press transfers. It handles rapid movement between die stages efficiently.

What is the maximum weight this robot can handle?

The ESTUN ER150-3200-PR robot has a maximum payload capacity of 150 kilograms. This allows it to manipulate substantial components.

This impressive payload is crucial for handling large blanks used in automotive manufacturing. It ensures stable operation during high-speed cycles.

Handling heavier parts reduces the need for multiple robotic systems. It streamlines stamping line operations effectively.

How precise is the ESTUN ER150-3200-PR robot's movement?

This robot offers a high degree of precision with a repeatability of ±0.08 mm. This accuracy is vital for complex stamping operations.

Such precise positioning ensures consistent part registration in dies. It minimizes scrap rates and enhances product quality.

The ±0.08 mm repeatability is maintained even during rapid cycle times. This reliability is a hallmark of its industrial design.

What is the reach of the ER150-3200-PR robot?

The robot boasts an extensive reach of 3200 mm. This long reach is beneficial for deep press beds.

The 3200mm reach enables access to challenging areas within the stamping machinery. It also allows for greater flexibility in cell layout.

This extended reach facilitates complex part manipulation and transfer tasks. It maximizes the operational envelope for stamping processes.

Can this robot be used for applications other than stamping?

While specialized for stamping, its capabilities extend to related heavy-duty tasks. It can perform palletizing or machine tending.

The 150kg payload and 3200mm reach offer versatility. It is adaptable to various material handling challenges in industrial settings.

However, its primary design optimizations are for the rigors of press automation. Other applications may require specific end-effector modifications.

What are the power requirements for the ESTUN ER150-3200-PR?

The robot typically requires a stable 3-phase AC power supply. Specific voltage and amperage details are in the technical documentation.

Ensuring a robust and consistent power source is critical. This prevents performance dips during operation.

Proper electrical grounding and protection are also essential. Refer to the installation manual for precise specifications.

How is the ESTUN ER150-3200-PR robot programmed?

Programming is typically done using ESTUN's proprietary teach pendant software. This interface is known for its user-friendly, icon-based graphical system.

The teach pendant allows for intuitive path recording and playback. It also facilitates I/O configuration and parameter adjustments.

Advanced users can also utilize offline programming software. This enables more complex logic development and simulation.

What kind of maintenance is required for this robot?

Regular maintenance includes lubrication of robotic joints and regular inspection of the arm's structural integrity. Following the manufacturer's schedule is crucial.

Users should also monitor the condition of cables and connectors. Checking and cleaning sensors, especially on the EOAT, is vital for consistent operation.

Periodic performance checks, including repeatability tests, are recommended. This ensures the robot continues to meet stringent production demands.

What safety features are included with this robot?

The ER150-3200-PR is equipped with standard industrial safety features. These include emergency stop buttons and configurable safety zones.

Its controller allows for the definition of critical work envelopes. This prevents collisions with machinery and personnel.

Safety rated components and integrated error detection further enhance operational security. Always ensure safety protocols are followed.

How does this robot integrate with IIoT or smart factory systems?

The robot's controller is designed for compatibility with modern automation networks. It can interface with MES and SCADA systems.

Data logging capabilities allow for production monitoring and analysis. This supports predictive maintenance strategies.

Integration with IIoT platforms enables remote diagnostics and performance optimization. It contributes to the overall digitalization of manufacturing processes.