DANFOSS FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX 132kW 250A VLT AQUA Drive 3AC 480V Standard

The DANFOSS FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX VLT AQUA Drive is a high-performance variable frequency drive engineered for demanding water and wastewater applications. Boasting a robust 132kW power output and a 250A current rating, this 3-phase, 480V unit excels in delivering precise motor control and significant energy savings. Its advanced features, including integrated harmonic mitigation and an IP20 enclosure, ensure reliable operation and simplified integration within complex industrial systems. The FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX is specifically designed to optimize pump and fan performance, reduce operational costs, and enhance overall system efficiency.

Product Specifications

| Feature                  | Specification                                      |

| :----------------------- | :------------------------------------------------- |

| Model Number             | FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX             |

| Power Rating             | 132 kW                                             |

| Current Rating           | 250 A                                              |

| Voltage                  | 3 AC 480 V                                         |

| Drive Type               | VLT AQUA Drive                                     |

| Enclosure Class          | IP20                                               |

| Special Features         | Standard configuration, built-in harmonic mitigation |

Core Features & Market Positioning

The DANFOSS FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX distinguishes itself through its specialized design for water applications, offering superior energy efficiency and operational reliability. Its integrated Advanced Harmonic Steering (AHS) technology significantly reduces harmonic distortion, minimizing impact on the power grid and downstream equipment. This positions the VLT AQUA Drive as a premium solution for municipal and industrial water facilities seeking to comply with grid codes and reduce total cost of ownership. Unlike general-purpose drives, the AQUA Drive incorporates specific functionalities tailored for pump control, such as advanced process control loops and pump-specific diagnostics, ensuring optimal performance and longevity of pumping systems.

Key Application Scenarios

This VLT AQUA Drive is ideally suited for a wide array of water and wastewater management tasks. Common applications include centrifugal pump control in municipal water supply and distribution networks, where precise flow regulation is critical. It is also highly effective in wastewater treatment plants for managing effluent pumps, aeration blowers, and sludge transfer systems, contributing to energy savings and process optimization. Furthermore, its robust design and advanced control capabilities make it suitable for building services applications such as HVAC system pumps and cooling tower fans, ensuring efficient climate control and reduced energy consumption.

Practical System Integration Guidance

Integrating the DANFOSS FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX into existing or new systems is facilitated by its user-friendly design. The drive supports various communication protocols, allowing seamless integration with SCADA and Building Management Systems (BMS). For power connections, ensure compliance with local electrical codes and use appropriately sized conductors for the 250A rating. Installation typically involves mounting the drive in a clean, well-ventilated environment, respecting the IP20 enclosure's limitations, and ensuring adequate clearance for heat dissipation. Commissioning involves parameter setup via the drive's keypad or software, focusing on motor data, application-specific settings for pump control, and safety interlocks.

Operation and Risk Mitigation

Operating the DANFOSS FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX requires adherence to safety protocols. Always ensure the drive is de-energized before performing any maintenance or wiring. Common operational risks include incorrect parameter settings leading to system instability or motor damage. Refer to the comprehensive manual for detailed troubleshooting guidance on error codes. For instance, fault code F001 typically indicates an overcurrent condition, often stemming from rapid acceleration or a motor fault, requiring investigation into load conditions or motor insulation. Implementing proper motor protection settings, including thermal overload and phase loss detection, is crucial for preventing equipment damage and ensuring continuous operation.

Scalability & Long-Term Value

The DANFOSS FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX offers significant long-term value through its inherent scalability and compatibility with modern industrial automation trends. Its modular design and support for various fieldbus protocols enable easy integration into broader IIoT ecosystems, facilitating remote monitoring, predictive maintenance, and data analytics. Future-proofing is achieved through firmware update capabilities, allowing the drive to benefit from ongoing technological advancements and evolving industry standards. This ensures that the initial investment continues to deliver optimal performance and efficiency over the extended lifespan of the water infrastructure.

FAQs

What are the main advantages of the DANFOSS FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX?

This drive offers superior energy efficiency for pump applications. It features integrated harmonic mitigation, reducing grid impact. The AQUA Drive provides precise motor control for optimized system performance.

How do I install the DANFOSS FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX?

Mount in a clean, ventilated area respecting IP20 limits. Ensure correct wiring with appropriately sized conductors for 250A. Follow local electrical codes meticulously.

What are common troubleshooting steps for this drive?

Check motor data and load conditions for overcurrent faults. Verify parameter settings for optimal performance. Consult the manual for specific error code interpretations.

Can this drive be integrated with SCADA systems?

Yes, it supports various communication protocols for SCADA integration. This enables remote monitoring and control capabilities. It enhances overall system management.

What kind of applications is the FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX best suited for?

It is ideal for municipal water supply and distribution pumps. It is also effective in wastewater treatment plant operations. It can be used for HVAC system pumps too.

What is the power and current rating of this VLT AQUA Drive?

The drive has a powerful 132kW motor output. It is rated for a substantial 250A current. This ensures robust operation for high-demand applications.

Does this drive have built-in harmonic mitigation?

Yes, it features integrated Advanced Harmonic Steering technology. This significantly reduces harmonic distortion on the power grid. It ensures cleaner power.

What is the enclosure class of the FC-111P132T4E20H2XXCXXXSXXXXAXBXCXXXXDX?

The drive comes with an IP20 enclosure rating. This offers basic protection against solid objects. It requires mounting in a controlled environment.

How does this drive contribute to energy savings?

By precisely controlling motor speed, it matches output to demand. This avoids inefficient operation at full speed. It leads to substantial energy reductions.

What programming or setup is required for this drive?

Parameter setup via keypad or software is necessary. Key settings include motor data and application-specific pump parameters. Safety interlocks should also be configured.