Siemens 1FL6024-2AF21-1LB1 V90 Precision Motion Control Servo Motor

The Siemens 1FL6024-2AF21-1LB1 V90 Precision Motion Control Servo Motor represents a cornerstone of modern industrial automation, delivering unparalleled accuracy and performance for demanding applications. This servo motor is engineered with advanced features, including a high-resolution encoder for precise positioning, a robust construction for reliable operation in harsh environments, and superior torque-density for compact yet powerful solutions. Key technical specifications highlight its capabilities: a nominal power of 0.75 kW, a rated voltage of 400V, and an impressive nominal speed of 3000 rpm, all within a compact frame size. The 1FL6024-2AF21-1LB1 V90 is designed to meet the rigorous demands of servo control, offering a compelling combination of efficiency, dynamic response, and operational longevity, making it an ideal choice for high-performance motion control systems.

Product Specifications

| Parameter            | Value                        |

| :------------------- | :--------------------------- |

| Motor Type           | V90 Precision Motion Control |

| Part Number          | 1FL6024-2AF21-1LB1           |

| Nominal Power        | 0.75 kW                      |

| Rated Voltage        | 400V                         |

| Nominal Speed        | 3000 rpm                     |

| Frame Size           | 24                           |

| Protection Class     | IP65                         |

| Insulation Class     | F                            |

| Encoder Type         | Multi-turn absolute encoder  |

| Holding Brake        | No                           |

| Shaft Design         | With keyed shaft             |

Core Features & Market Positioning

The Siemens 1FL6024-2AF21-1LB1 V90 servo motor distinguishes itself through its integration with the Siemens SINAMICS V90 drive system, offering a seamless and highly optimized motion control solution. This synergy provides exceptional performance characteristics, including smooth operation, precise speed and position control, and high dynamic response, crucial for applications requiring rapid acceleration and deceleration. Its market positioning is firmly established within the realm of high-performance automation, where precision, reliability, and ease of integration are paramount. The motor's robust design and adherence to stringent Siemens quality standards ensure longevity and operational security, differentiating it from less integrated or lower-quality alternatives in competitive industrial automation markets.

Key Application Scenarios

The versatility of the Siemens 1FL6024-2AF21-1LB1 V90 servo motor makes it suitable for a wide array of demanding industrial applications. It excels in packaging machinery, where precise and rapid movements are essential for high-throughput production lines. In the machine tool industry, its accuracy facilitates complex machining operations, ensuring high-quality finishes and tight tolerances. Furthermore, this servo motor is a critical component in material handling systems, automated assembly lines, and printing equipment, where consistent and dynamic motion control is indispensable for efficiency and product quality. Its ability to integrate seamlessly with SINAMICS drives further enhances its appeal for applications requiring sophisticated motion profiles and synchronized movements.

Practical System Integration Guidance

Integrating the Siemens 1FL6024-2AF21-1LB1 V90 servo motor into an industrial control system is streamlined through its compatibility with the SINAMICS V90 drive and TIA Portal engineering framework. For physical installation, ensure the motor is securely mounted, considering ambient temperature and ventilation requirements as per the product manual. Electrical connection involves connecting the power and encoder cables; the motor utilizes a standard industrial connector for the encoder, simplifying wiring. Commissioning typically involves parameterization via the SINAMICS V90 drive, often using the TIA Portal for comprehensive project management. This includes configuring motor data, motion control settings, and I/O mapping. For advanced integration, utilizing Profinet or other fieldbuses allows for seamless communication and diagnostics within a broader automation network.

Operation and Risk Mitigation

Proper operation of the Siemens 1FL6024-2AF21-1LB1 V90 servo motor relies on correct parameterization within the SINAMICS V90 drive to match the application's dynamics and load. Overheating is a primary concern; ensuring adequate ventilation and adhering to the motor's duty cycle rating are critical for preventing thermal overload. Following the manufacturer's guidelines for installation and electrical connections will mitigate risks associated with improper wiring, such as short circuits or ground faults. The motor's IP65 protection class offers resistance to dust and water jets, but care should still be taken to avoid prolonged direct exposure or submersion. Referencing the drive's diagnostic codes in case of faults is essential for prompt troubleshooting and minimizing downtime.

Scalability & Long-Term Value

The Siemens 1FL6024-2AF21-1LB1 V90 servo motor offers significant scalability and long-term value through its integration within the broader Siemens industrial automation ecosystem. Its compatibility with the SINAMICS V90 platform allows for easy expansion of motion control capabilities within a facility. The TIA Portal engineering framework further enhances this by providing a unified platform for managing multiple V90 drives and other Siemens automation components, simplifying upgrades and system modifications. As industries move towards Industry 4.0 and the Industrial Internet of Things (IIoT), the V90 system, including this motor, can readily integrate with higher-level control systems and cloud-based analytics platforms, providing data for predictive maintenance and process optimization, thereby ensuring continued relevance and value over the operational lifespan of the equipment.

Frequently Asked Questions

What are the primary advantages of the Siemens 1FL6024-2AF21-1LB1 V90 servo motor?

This motor offers superior precision and dynamic performance for demanding automation tasks. Its robust construction ensures high reliability and a long operational lifespan in industrial settings. The seamless integration with SINAMICS V90 drives simplifies commissioning and optimization.

It provides excellent torque density, allowing for compact yet powerful motion control solutions. The integrated multi-turn absolute encoder ensures accurate positioning and eliminates the need for referencing after power loss. This feature significantly reduces setup time and operational complexity.

The motor's design focuses on energy efficiency and smooth operation, contributing to lower operating costs and higher product quality. Its compatibility with TIA Portal allows for unified engineering and easy system expansion.

How does the Siemens 1FL6024-2AF21-1LB1 V90 servo motor handle thermal management?

The motor is designed with an IP65 protection class, offering a good level of defense against dust ingress and low-pressure water jets. This rating aids in its resilience within various industrial environments.

Proper ventilation is crucial for the motor's performance and longevity; users must ensure adequate airflow around the motor. Adhering to the specified duty cycle ratings in the technical documentation is paramount to prevent overheating.

Exceeding the motor's thermal limits can lead to reduced performance and premature failure. Regular checks of motor temperature during operation are recommended, especially in high-demand applications.

What are the typical applications for the Siemens 1FL6024-2AF21-1LB1 V90 servo motor?

This servo motor is highly suited for high-speed packaging and filling machines where precise, repeatable movements are essential. Its accuracy supports efficient production cycles and product consistency.

In the machine tool sector, it enables intricate machining operations requiring tight positional control and dynamic responsiveness. This leads to higher part quality and reduced manufacturing costs.

Other key applications include automated assembly lines, robotics, material handling systems, and high-precision printing equipment. Its versatility makes it a reliable choice across numerous industrial automation segments.

What are the key technical specifications of the Siemens 1FL6024-2AF21-1LB1 V90 servo motor?

The motor features a nominal power output of 0.75 kW and operates at a rated voltage of 400V. It delivers a nominal speed of 3000 rpm, suitable for many high-performance tasks.

It is built with frame size 24 for a compact footprint and comes with a keyed shaft for secure power transmission. The insulation class F provides enhanced thermal resistance for demanding operations.

The motor is equipped with a multi-turn absolute encoder for precise position feedback. It does not include a holding brake as a standard feature, requiring external braking solutions if needed.

How is the Siemens 1FL6024-2AF21-1LB1 V90 servo motor commissioned?

Commissioning is typically performed using the SINAMICS V90 drive and Siemens' TIA Portal engineering software. This integrated approach streamlines the setup process.

Key steps involve configuring motor-specific parameters, defining motion control profiles, and setting up communication interfaces like Profinet. Proper parameterization ensures optimal performance and safety.

After initial setup, functional tests and fine-tuning of parameters are conducted to achieve the desired application performance and accuracy. The drive's diagnostics aid in identifying and resolving any setup issues.

What are the advantages of using the Siemens 1FL6024-2AF21-1LB1 V90 servo motor with SINAMICS V90 drives?

This combination offers a highly optimized and integrated motion control solution, ensuring maximum performance and reliability. The synergy between motor and drive simplifies system design.

It provides excellent dynamic response, smooth operation, and precise control over speed and position. This leads to improved productivity and higher product quality in automated processes.

The integrated system benefits from simplified commissioning via TIA Portal and robust diagnostic capabilities, reducing engineering effort and minimizing downtime. This makes it a cost-effective solution for many applications.

How does the Siemens 1FL6024-2AF21-1LB1 V90 servo motor contribute to IIoT and Industry 4.0 initiatives?

The motor, as part of the SINAMICS V90 system, can seamlessly interface with higher-level control systems and cloud platforms. This enables data acquisition for advanced analytics.

Integration allows for the collection of operational data such as speed, torque, and temperature. This data can be used for performance monitoring and process optimization.

Furthermore, connectivity facilitates predictive maintenance strategies by analyzing trends and potential failure indicators. This ensures higher system uptime and operational efficiency in smart factories.

What is the protection class of the Siemens 1FL6024-2AF21-1LB1 V90 servo motor?

The Siemens 1FL6024-2AF21-1LB1 V90 servo motor features an IP65 protection class rating. This indicates a high level of protection against dust ingress.

The IP65 rating also signifies that the motor is protected against low-pressure water jets from any direction. This makes it suitable for environments where occasional cleaning with water is necessary.

Despite its robust protection, it is advisable to avoid direct high-pressure water streams or submersion to ensure maximum longevity and operational integrity. Proper installation in its intended environment is key.

Can the Siemens 1FL6024-2AF21-1LB1 V90 servo motor be used without a dedicated SINAMICS V90 drive?

While technically possible with custom solutions, it is strongly not recommended for optimal performance and safety. The motor is specifically designed and optimized for SINAMICS V90 drives.

Using the motor with incompatible drives may lead to suboptimal performance, reduced efficiency, and potential damage to either the motor or the drive. It can also void warranties.

For guaranteed reliability, precise control, and full access to diagnostic features, using the Siemens 1FL6024-2AF21-1LB1 V90 servo motor exclusively with its intended SINAMICS V90 drive is essential. This ensures system integrity.

What are the considerations for wiring the Siemens 1FL6024-2AF21-1LB1 V90 servo motor?

Ensure all power and encoder cables are securely connected using the appropriate industrial connectors. Incorrect connections can lead to faults or performance issues.

Follow the wiring diagrams provided in the motor and drive manuals precisely. This includes correct grounding and shielding of cables to prevent electromagnetic interference.

Use cables of the correct type and gauge as specified by Siemens to handle the motor's power requirements and operating environment. Proper cable management is also important for safety and maintenance.