DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX 1.5kW VLT Automation Drive FC-360 3AC 480V

The DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX 1.5kW VLT Automation Drive is a robust and versatile solution engineered for demanding industrial applications. This 3-phase, 480V variable frequency drive (VFD) offers exceptional performance, energy efficiency, and ease of integration. Its key advantages include precise motor control, advanced diagnostics, and a compact design, making it a compelling choice for optimizing machinery and processes across various sectors. The FC-360 series is built to deliver reliable operation and contribute to significant energy savings in HVAC, water, and general automation applications.

| Parameter                 | Specification                                   |

| :------------------------ | :---------------------------------------------- |

| Model Number              | FC-360H1K5T4E20H2BXCDXXSXXXXAXBX                  |

| Power Rating              | 1.5 kW                                          |

| Input Voltage             | 3 AC 480V                                       |

| Output Frequency          | 0-500 Hz                                        |

| Enclosure Class           | IP20 (Chassis Mount)                            |

| Control Type              | V/f, Vector Control, Sensorless Vector Control  |

| Overload Capacity         | 150% for 60 seconds, 200% for 3 seconds         |

| Ambient Temperature       | -10°C to +50°C                                  |

| Dimensions (H x W x D)    | Varies by enclosure, typically compact design   |

| Communication Options     | Integrated fieldbus options (e.g., Profibus, EtherNet/IP) |

| Braking Options           | Integrated braking chopper (optional external braking resistor) |

The DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX stands out in the competitive VFD market due to its advanced control algorithms and inherent reliability. Its sensorless vector control capability provides excellent dynamic performance without the need for motor-mounted encoders, simplifying installation and reducing costs. This drive is designed for extended operational life, even in harsh environments, thanks to its robust construction and thermal management system. Danfoss's reputation for quality and innovation is evident in the FC-360's intuitive interface and comprehensive parameter settings, positioning it as a premium solution for process optimization and energy efficiency initiatives.

This 1.5kW VLT Automation Drive finds extensive use in critical industrial applications. It is particularly well-suited for controlling pumps and fans in HVAC systems, ensuring precise airflow and water pressure management while minimizing energy consumption. In water treatment plants, the FC-360 effectively manages variable speed pumping operations for filtration and distribution networks. General automation tasks, such as conveyor systems, mixers, and extruders, also benefit from its precise speed and torque control capabilities, enhancing throughput and product quality.

Integrating the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX into existing systems is streamlined by its modular design and multiple communication options. For basic installation, ensure proper ventilation and adhere to local electrical codes. The drive features clearly labeled terminal blocks for power and control wiring. Commissioning involves parameterizing the drive to match the motor's specifications and the application's requirements. Use the integrated keypad and display for initial setup, or connect via a fieldbus network for advanced configuration and remote monitoring. The drive supports standard motor tuning procedures to optimize performance for sensorless vector control.

Operating the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX requires attention to safety protocols. Always disconnect power before performing any wiring or maintenance. The drive is equipped with overload protection and fault detection, with common error codes displayed on the control panel. For instance, fault code F001 typically indicates an overcurrent condition, requiring an investigation into motor load or acceleration ramps. Fault code F003 might signal an overvoltage, suggesting issues with the power supply or regenerative braking. Proper troubleshooting involves consulting the drive's manual for specific code explanations and recommended corrective actions to ensure safe and continuous operation.

The DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX offers excellent scalability and long-term value. Its compatibility with various fieldbus protocols allows for seamless integration into existing SCADA and PLC systems, facilitating data acquisition and advanced process control. For IIoT integration, the drive can be connected to gateways for real-time performance monitoring, predictive maintenance, and remote diagnostics. This future-proofs your automation infrastructure, enabling greater operational insight and optimization opportunities. The robust design also ensures a long service life, reducing total cost of ownership.

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Frequently Asked Questions:

Q1: What are the primary benefits of using the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX?

The DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX provides significant energy savings by precisely matching motor speed to load demands. It offers superior motor control accuracy, leading to improved process performance and product quality in industrial settings. Its robust design ensures high reliability and a long operational lifespan, minimizing downtime and maintenance costs.

This VFD enhances operational efficiency through its advanced features, such as sensorless vector control for dynamic applications. It simplifies integration with its flexible communication options and intuitive user interface. The drive's compact footprint also facilitates easy installation in space-constrained environments.

Ultimately, the FC-360H1K5T4E20H2BXCDXXSXXXXAXBX represents a smart investment for businesses seeking to optimize their automated processes, reduce operational expenses, and maintain a competitive edge in their respective industries.

Q2: How do I select the correct motor for the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX 1.5kW drive?

Ensure the motor's rated power is equal to or less than the drive's 1.5kW rating. Verify that the motor's voltage and frequency ratings are compatible with the drive's 480V 3-phase input and 0-500Hz output capabilities. The motor's full-load amperage should not exceed the drive's maximum output current.

Consider the motor type, as the FC-360 supports standard induction motors. For optimal performance with sensorless vector control, utilize motors designed for variable frequency drive operation, often indicated by a "VFD-rated" label. Check the motor's insulation class and service factor for suitability in your specific application environment.

Always consult the motor manufacturer's datasheet and the Danfoss VLT Automation Drive manual for detailed compatibility information and recommended motor parameters. Proper motor selection is crucial for achieving desired performance and drive longevity.

Q3: What are common troubleshooting steps for the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX drive?

Begin by checking the power supply and ensuring all electrical connections are secure and correctly wired according to the manual. Inspect the motor for any mechanical issues or excessive load that might be causing overload faults. Review the drive's display for any active error codes.

If an error code is present, cross-reference it with the FC-360 operation manual for a detailed explanation and recommended corrective actions. Common issues include overcurrent (F001), overvoltage (F003), or motor thermal overload (F002). Reset the drive after addressing the root cause.

If problems persist, consider re-parameterizing the drive, especially the motor data and control settings. For complex issues, contact Danfoss technical support or a qualified service technician. Always ensure safety procedures are followed when troubleshooting.

Q4: Can the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX be used with single-phase motors?

No, the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX is designed exclusively for operation with three-phase AC motors. It requires a three-phase input power supply of 480V and outputs a three-phase voltage to the motor.

Using this drive with a single-phase motor is not supported and can lead to motor damage and drive malfunction. Single-phase motors have different winding configurations and starting mechanisms that are incompatible with the three-phase output of this VFD.

For applications requiring the use of a single-phase motor, you would need to select a VFD specifically designed for single-phase motors, or consider converting the motor to a three-phase configuration if feasible and appropriate for the application.

Q5: What communication protocols does the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX support for integration?

The DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX supports a range of common industrial fieldbus protocols for seamless integration into automation systems. This typically includes options like PROFIBUS DP, PROFINET, EtherNet/IP, and DeviceNet, depending on the specific option card installed.

These protocols enable robust communication for control, monitoring, and diagnostics, allowing the drive to be managed remotely by PLCs or SCADA systems. This is crucial for centralized control and data acquisition in complex industrial environments.

By supporting these industry-standard protocols, the FC-360 ensures interoperability with a wide array of automation hardware and software, making it a flexible choice for modern manufacturing and process control applications.

Q6: How does the VLT Automation Drive FC-360 achieve energy savings?

The FC-360 achieves energy savings primarily by adjusting motor speed to precisely match the load requirements of the application. Unlike fixed-speed motors that run at full capacity regardless of demand, VFDs slow down motors when less output is needed, significantly reducing electricity consumption.

This variable speed operation is particularly effective in centrifugal loads like fans and pumps, where power consumption is proportional to the cube of the speed. Even a small reduction in speed can lead to substantial energy savings, contributing to lower operational costs and a reduced carbon footprint.

Furthermore, the drive's efficient internal design and advanced control algorithms minimize energy losses during operation, ensuring that the energy consumed is used as effectively as possible, maximizing the return on investment.

Q7: What is the significance of the "H1K5" in the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX model number?

The "H1K5" designation within the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX model number specifically indicates the drive's power rating. In this case, "1K5" signifies 1.5 kilowatts (kW) of motor power handling capability.

This part of the model number is critical for engineers and technicians to quickly identify the drive's capacity and ensure it is appropriately sized for the intended motor and application. It differentiates it from other models in the FC-360 series that may have lower or higher power ratings.

Understanding these alphanumeric codes is essential for correct product selection, inventory management, and technical documentation, ensuring that the right drive is specified and installed for optimal performance and safety.

Q8: What are the typical installation requirements for the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX?

Installation requires mounting the drive in a clean, dry environment with adequate ventilation to prevent overheating. The drive should be installed vertically on a flat surface, adhering to minimum clearance requirements specified in the manual for airflow.

Ensure that the ambient temperature stays within the operational range of -10°C to +50°C. Proper grounding of the drive and motor is crucial for safety and to prevent electrical noise interference. Follow all local electrical codes and regulations during installation.

Wiring must be done using appropriately sized conductors for the motor power and control signals. Pay close attention to shielding and routing of cables to minimize electromagnetic interference (EMI), which is vital for reliable operation.

Q9: Does the DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX include an integrated braking chopper?

The model number "FC-360H1K5T4E20H2BXCDXXSXXXXAXBX" indicates a specific configuration. The "E20" part of the code often relates to certain features, and while many FC-360 drives offer an integrated braking chopper, it's essential to verify this for the exact variant.

For this specific model, the presence of an integrated braking chopper needs to be confirmed through the detailed product specification or datasheet, as it is not always a standard feature across all sub-variants. If not integrated, an external braking unit can often be added.

If the drive requires braking torque for rapid deceleration or holding loads, and this specific variant does not include the chopper, a separate braking resistor and chopper module would be necessary to dissipate excess energy.

Q10: What are the technical specifications for the input voltage and frequency of this drive?

The DANFOSS FC-360H1K5T4E20H2BXCDXXSXXXXAXBX is designed for a three-phase AC input power supply of 480 Volts (V). It is built to operate within a typical industrial voltage tolerance range for this nominal voltage.

Regarding frequency, the drive is designed to accept standard industrial power frequencies, commonly 60 Hz in North America. However, it is capable of operating with a wider range of input frequencies if the power supply characteristics differ.

The output frequency, which controls the motor speed, can be adjusted from 0 Hz up to 500 Hz, providing a broad spectrum of speed control for various applications. This wide output frequency range allows for precise management of motor speed.