DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX 0.55kW A0BX Three Phase 480V Automation VFD

The DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX, a 0.55kW three-phase 480V Variable Frequency Drive (VFD), offers robust automation capabilities for diverse industrial applications. This VFD excels in precise motor control, energy savings, and enhanced operational efficiency. Its core advantages lie in its advanced control algorithms, flexible programmability, and rugged industrial design, ensuring reliable performance even in demanding environments. Key technical parameters include a 0.55kW power rating, 480V supply voltage, and three-phase input/output, making it suitable for a wide range of motor-driven machinery. The specific model designation, FC-360HK55T4E20H2BXCDXXSXXXXA0BX, indicates a standard configuration with specific options that tailor it for optimized performance and integration.

Product Specifications

| Parameter             | Value                                            |

| :-------------------- | :----------------------------------------------- |

| Model Number          | FC-360HK55T4E20H2BXCDXXSXXXXA0BX                  |

| Power Rating          | 0.55 kW (0.75 HP)                                |

| Input Voltage         | 480V, Three Phase                                |

| Output Voltage        | 480V, Three Phase                                |

| Enclosure Type        | Standard Industrial (specific rating to be confirmed) |

| Control Type          | Advanced V/f, Sensorless Vector Control          |

| Protection Features   | Overload, Overvoltage, Undervoltage, Overtemperature, Short Circuit |

| Communication Options | Built-in protocols, optional fieldbus modules    |

| Ambient Temperature   | -10°C to +50°C (derating may apply)              |

| Dimensions (H x W x D) | To be specified based on exact sub-model         |

Core Features & Market Positioning

The DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX distinguishes itself through its integrated advanced features, positioning it as a high-value solution for industries seeking precise motor speed and torque control. Its sensorless vector control capability provides excellent dynamic performance, comparable to closed-loop systems, without the need for motor feedback devices. This not only simplifies installation but also reduces system costs. The drive's robust overload capacity allows it to handle momentary peak loads, crucial for applications like conveyors and pumps. Furthermore, its energy-saving features, such as automatic energy optimization and sleep mode, significantly contribute to reduced operational expenses, a key differentiator in today's cost-conscious industrial landscape. Danfoss's reputation for reliability and innovation underpins its strong market position in the automation and drives sector.

Key Application Scenarios

This DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX VFD is exceptionally well-suited for a variety of demanding industrial applications. Its precise motor control makes it ideal for pump and fan applications, where variable speed operation can lead to substantial energy savings and optimized system performance. In material handling, it provides smooth acceleration and deceleration for conveyors, improving product integrity and throughput. The drive is also a strong candidate for use in HVAC systems, allowing for optimized airflow and temperature control, thereby reducing energy consumption. Other key areas include machine tools, packaging machinery, and general-purpose industrial automation where reliable and efficient motor speed regulation is paramount.

Practical System Integration Guidance

Integrating the DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX into an existing or new system requires careful attention to wiring and setup. Ensure the power supply is correctly connected to the L1, L2, and L3 terminals, observing proper grounding for safety. Motor connections should be made to the T1, T2, and T3 outputs. For control signals, utilize the digital and analog input/output terminals for functions like start/stop, speed reference, and feedback. Programming the VFD can be achieved via the integrated keypad or through serial communication with a PLC. Default parameters are often suitable for basic operation, but tuning for specific motor characteristics and application requirements will maximize performance and efficiency.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX VFD is paramount. Always ensure the drive is properly grounded and that all electrical connections are secure before applying power. Avoid making or breaking connections while the drive is energized, as this can lead to electrical shock or component damage. Familiarize yourself with the drive's fault codes to quickly diagnose and resolve issues. Common faults may include overcurrent during startup, overtemperature, or undervoltage. Following the manufacturer's guidelines for installation, ventilation, and maintenance will significantly mitigate operational risks and ensure longevity.

Scalability & Long-Term Value

The DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX offers considerable scalability and long-term value. Its compatibility with various fieldbus communication protocols (e.g., Modbus, Profibus, Ethernet/IP) allows for seamless integration into larger automation systems and the Industrial Internet of Things (IIoT) landscape. This enables centralized control, monitoring, and data acquisition, paving the way for predictive maintenance and advanced process optimization. The drive's modular design may also allow for future upgrades or the addition of accessories, further extending its service life and adapting it to evolving industrial demands. Danfoss's commitment to robust engineering ensures that this VFD will remain a reliable component in your automation infrastructure for years to come.

Frequently Asked Questions

What are the primary advantages of the DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX VFD?

This VFD offers precise motor control and significant energy savings. Its advanced sensorless vector control ensures dynamic performance. It also boasts a rugged industrial design for reliable operation.

The drive provides excellent overload capacity for demanding applications. It features intelligent sleep mode and automatic energy optimization. The user-friendly interface simplifies operation and setup.

Its scalability and compatibility with IIoT solutions enhance long-term value. The robust construction ensures durability in harsh environments.

How do I connect the motor to the DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX?

Connect the motor leads to terminals T1, T2, and T3 on the drive. Ensure these connections are secure and properly insulated. Use shielded motor cable for best performance and to minimize electrical noise.

Always disconnect power before making any motor connections. Verify the motor's nameplate data matches the VFD's capabilities. Double-check wiring against the VFD manual for correct phasing.

Proper grounding of the motor and VFD is crucial for safety and system integrity. Incorrect motor wiring can lead to drive failure or motor damage.

What are common fault codes for this DANFOSS VFD and how can I resolve them?

Common fault codes include overcurrent (F001) and overtemperature (F005). Overcurrent often indicates a motor issue or excessive load during acceleration. Overtemperature suggests poor ventilation or ambient conditions.

To resolve overcurrent, check motor load, reduce acceleration time, or derate the VFD if necessary. For overtemperature, ensure adequate airflow around the VFD and check cooling fan operation.

Consult the VFD's user manual for a complete list of fault codes and detailed troubleshooting steps. Resetting the VFD after resolving the fault is typically required.

Can the DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX be controlled by a PLC?

Yes, this VFD is designed for seamless PLC integration. It supports various digital and analog I/O for control signals from a PLC. Many fieldbus communication options are available for advanced integration.

You can use the VFD's programmable inputs for start/stop commands and speed references from the PLC. The drive's outputs can provide status feedback to the PLC. This enables sophisticated automation sequences.

Implementing serial communication (e.g., Modbus RTU) allows for comprehensive parameter control and monitoring directly from the PLC. This is ideal for complex manufacturing systems.

What is the recommended ambient operating temperature range for this VFD?

The recommended ambient operating temperature range for this VFD is typically between -10°C and +50°C. Operation outside this range may require derating or special considerations. Always consult the product manual for exact specifications.

Exceeding the maximum temperature can lead to internal component overheating and premature failure. Operating in extremely cold temperatures might require preheating or specific startup procedures. Ensure adequate ventilation to maintain the ambient temperature within limits.

Derating involves reducing the VFD's output current capacity as the ambient temperature increases. This ensures the drive operates within its thermal limits. Proper environmental control is key to long-term reliability.

How can I save energy using the DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX VFD?

Utilize the VFD's variable speed capabilities to match motor output to the actual process demand. Reducing motor speed significantly cuts energy consumption, especially in fan and pump applications. Engage the drive's built-in energy-saving functions.

The automatic energy optimization feature continuously adjusts the VFD's output voltage for maximum efficiency. The sleep mode function can automatically stop the motor when there is no demand, further conserving power. These features work together to minimize energy usage.

Regularly monitor the drive's energy consumption data, if available, to identify further optimization opportunities. Proper VFD sizing and parameter tuning are also critical for energy efficiency.

What is the power rating and voltage of the DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX?

This specific model, FC-360HK55T4E20H2BXCDXXSXXXXA0BX, has a power rating of 0.55 kW (approximately 0.75 HP). It operates on a three-phase input voltage of 480V. The output to the motor is also three-phase at 480V.

This power and voltage combination is suitable for many common industrial motor applications. It offers a good balance of power for medium-duty tasks while operating on standard industrial power grids. Always verify your motor's requirements against these specifications.

The 480V rating is typical for industrial settings in North America and other regions. This VFD provides efficient motor speed control for applications requiring this voltage level and power output.

What are the key features that differentiate this VFD in the market?

Its advanced sensorless vector control offers superior motor performance without feedback devices. This simplifies installation and reduces costs. The drive also provides robust overload handling capabilities for demanding applications.

The integrated energy-saving features, such as automatic energy optimization and sleep mode, contribute to lower operational expenses. Danfoss's reputation for reliability and a rugged industrial design further enhance its market appeal.

The VFD's extensive programmability and compatibility with various communication protocols allow for flexible integration and advanced control strategies. These features collectively position it as a high-value solution.

Is this VFD suitable for harsh industrial environments?

Yes, the DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX is built with a rugged industrial design. This construction is intended to withstand demanding environmental conditions commonly found in factories and plants. Specific environmental ratings should be confirmed from the product datasheet.

Proper installation, including adequate ventilation and protection from excessive dust or moisture, will maximize its durability. The drive is engineered to operate reliably under typical industrial temperature ranges. Its robust build quality contributes to a long operational lifespan.

While designed for industrial use, it is still important to follow installation guidelines to ensure optimal performance and longevity. Understanding the specific IP rating of the enclosure is essential for environments with high dust or water exposure.

What kind of motor is compatible with the DANFOSS FC-360HK55T4E20H2BXCDXXSXXXXA0BX?

This VFD is compatible with standard three-phase induction motors. It is designed to control a wide range of motors with a 480V rating. The drive's sensorless vector control works effectively with these types of motors.

When connecting a motor, ensure its power rating (0.55 kW in this case) and voltage match the VFD's capabilities. The motor's frame size and insulation class should also be suitable for the application and VFD output. Using a motor rated for inverter duty is often recommended.

For optimal performance, it is advisable to perform motor parameter tuning within the VFD. This process allows the VFD to precisely match the motor's characteristics, improving efficiency and control accuracy. Always refer to the motor and VFD manuals.